Honeywell SG-60 installation and operation guide Rev Comment, Approved Date

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Airport Systems

HISTORY OF REVISIONS

Rev.

Comment

ECO#

Approved

Date

A

First Release (New Boards)

3637

S. Hammond

8/30/2002

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

NOTICE

The integrity and reliability of Honeywell airport lighting systems are dependent on the use of Honeywell parts and components. To ensure the optimum performance and reliability of your Honeywell system, it is strongly advised that only components and modules provided by Honeywell be used.

WARRANTY

Honeywell warrants the equipment described in this instruction manual and sold to the purchaser to be free from defects in material and workmanship at the time of shipment. Honeywell’s liability under this warranty being limited to repairing or replacing, at Honeywell’s option, items which are returned to it prepaid within one year from date of installation or a maximum of two years from date of shipment (whichever is less) to the original Purchaser and found, to Honeywell’s satisfaction, to have been defective. In no event shall Honeywell be liable for consequential damages. NO PRODUCT IS WARRANTED AS BEING FIT FOR A PARTICULAR PURPOSE AND THERE IS NO WARRANTY OF MERCHANTABILITY. This warranty applies only if: (I) the items are used solely under the operating conditions and in the manner recommended in Honeywell’s instruction manual, specifications, or other literature; (II) the items have not been misused or abused in any manner or repairs attempted thereon; (III) written notice of the failure within the warranty period is forwarded to Honeywell and the directions received for properly identifying items returned under warranty are followed; and (IV) such return notice authorizes Honeywell to examine and disassemble returned products to the extent Honeywell deems necessary to ascertain the cause of failure. The warranties stated herein are exclusive. THERE ARE NO OTHER WARRANTIES, EITHER EXPRESSED OR IMPLIED, BEYOND THOSE SET FORTH HEREIN, and Honeywell does not assume, nor does Honeywell authorize anyone else to assume for it, any other obligation or liability in connection with the sale or use of said products. Honeywell’s liability on any claim of any kind, including negligence, for loss or damages arising out of or connected with the manufacture, sale, delivery, repair or use of any equipment or services provided by Honeywell shall in no case exceed the price allocable to the item or service or part thereof which gives rise to the claim.

EPM-00000019-001

i

Rev A

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Contents Manual Number EPM-00000019-001 Union Place Simi Valley, CA Phone 805 Fax 805Rev Comment Approved DateDisclaimers Table of Contents Troubleshooting Maintenance Safety Information Qualified Personnel EPM-00000019-001 Vii Rev a Scope General DescriptionModel SGC-60 Master Controller Model SGF-60 Flashhead Safety Precautions Airport Systems Specifications Flashhead Fail System Configuration System Controls Power ConfigurationConfiguration Switches Airport Systems Condition 1 You have a Catenary System Flashtube Installation Flashtube Installation Setting the Flashhead Elevation Airport Systems Master Controller Mounting Dimensions Flashhead Outline and Mounting Dimensions Installation Wiring Typical Wiring InstallationRed wire Photocell Black wire PhotocellWhite wire Photocell Blue wireMaster Controller TB5-NO4 Controlling the Red Light SystemMaster Controller TB3-C4 Responding to Top Red Beacon Failures9LCA Alarm Card C1 9LCA Alarm Card NC1Flex Conduit Typical Installation Layout Procedures for installation of conduit and tower wiringAirport Systems Airport Systems Flex Conduit Installation Junction Box Wiring Details Flex Conduit Installation Detail Splicing Details for WC000001 Cable WC000001 Cable OverviewAirport Systems Airport Systems 10 Flashhead Cable 10 Master Controller Circuit Board 11 Flashhead Digital Control Board Final Installation Check Power Up and System Tests If SW2-2 is set for an External RED system ON, then If SW2-2 is set for no External RED system OFF thenDay Mode Twilight Mode Night ModeAirport Systems Airport Systems Airport Systems Overall Description SGF-60 FlashheadAirport Systems Airport Systems Power Supplies CommunicationsMode Selection Flash Control Flash FeedbackHigh Voltage Rectification Flashtube TriggeringSGC-60 Master Controller Airport Systems Airport Systems Master Controller Board Schematic SGF-60 Flashhead System Schematic SGF-60 Digital Board Schematic SGF-60 Trigger/High-Voltage Board Schematic Troubleshooting RLC General Troubleshooting All Flashheads Stuck in Day Mode General Troubleshooting Flashhead Does Not Flash General Troubleshooting Flashhead Stuck in Day Mode Dual System-Specific Troubleshooting Catenary System-Specific Troubleshooting Chart SGC-60 Replacement Transformer White wire to the outer bottom right terminal Flashtube Installation Ambient Light Sensor Photocell Replacement Parts Description Part NumberSG-60 AOL Power Supply Component Location SG-60 AOL Flashhead Mounting Dimensions SG-60 AOL Power Supply Mounting Dimensions SG-60 AOL Wiring Installation SG-60 AOL Flashhead Component Locations SG-60 AOL Power Supply Component Locations SG-60 AOL Schematic