Honeywell SG-60 installation and operation guide Airport Systems

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Airport Systems

Item 6 is a shield drain wire that will not be used for interconnection. This wire should be cut off flush from the cable when the outer jacket is stripped back for interconnection of the system.

The following section is a guideline to a proper installation of the WC000001 cable. Please follow this guideline to ensure a proper installation and interconnection in the junction box.

1.Strip back at least 16” of the outer jacket of the WC000001 cable. Make sure that during this removal, the other wires are not damaged. If the insulation is damaged on one of the other wires, a potential of lighting problems can occur shortly after the system is connected.

2.Remove all the aluminum foils and braids from the exposed conductors. These will not be used for interconnection.

3.Cut off Item #6, bare shield wire, that protrudes from the cable. This wire will not be used for interconnection.

4.Connect Item #5, bare shield wire, and Item #4, #12-AWG Green wire, from all the cables to the ground lug inside the junction box. This ground lug can be found on the back plane of the junction box or at an internal locknut that has a ground screw attached. No other wires will be connected to ground.

5.Connect Item #1S, data/communication inner shield drain wire, to the other data shield drain wires from the additional data cables. Trim back the associated shield neatly. Make sure that this drain wire and the shield cannot contact the walls of the junction box or other wires. Do not connect inner shield to outer shield. Extra taping may be required for proper isolation. The inner shield should only have a connection to ground inside the SGC-60 controller.

On a typical installation, there will be a total of 5 wires that will be connected together. One from the lower junction box level, three from the flashhead cables on that level, and one for the cable going to the next level.

6.Connect Item #1A to corresponding wires in other four cables as stated above in step 5.

7.Connect Item #1B to corresponding wires in other four cables as stated above in step 5.

8.Connect the #12-AWG Black and #12-AWG White wires as required by the installation drawing set supplied with the lighting system. If the system has a 3-phase input, ensure proper connection between the 3-phase wires (typically brown, orange, and yellow) and the black and white wires from the flashhead. Proper load balancing is required on the three-phase input to operate efficiently (distribute the flashheads as evenly as possible across the phases).

SG-60 High Intensity Strobe System

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Manual EPM-00000019 Rev A

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Contents Union Place Simi Valley, CA Phone 805 Fax 805 Manual Number EPM-00000019-001Approved Date Rev CommentDisclaimers Table of Contents Troubleshooting Maintenance Safety Information Qualified Personnel EPM-00000019-001 Vii Rev a General Description ScopeModel SGC-60 Master Controller Model SGF-60 Flashhead Safety Precautions Airport Systems Specifications Flashhead Fail System Configuration Configuration Switches Power ConfigurationSystem Controls Airport Systems Condition 1 You have a Catenary System Flashtube Installation Flashtube Installation Setting the Flashhead Elevation Airport Systems Master Controller Mounting Dimensions Flashhead Outline and Mounting Dimensions Typical Wiring Installation Installation WiringWhite wire Photocell Black wire PhotocellRed wire Photocell Blue wireMaster Controller TB3-C4 Controlling the Red Light SystemMaster Controller TB5-NO4 Responding to Top Red Beacon Failures9LCA Alarm Card NC1 9LCA Alarm Card C1Procedures for installation of conduit and tower wiring Flex Conduit Typical Installation LayoutAirport Systems Airport Systems Flex Conduit Installation Junction Box Wiring Details Flex Conduit Installation Detail WC000001 Cable Overview Splicing Details for WC000001 CableAirport Systems Airport Systems 10 Flashhead Cable 10 Master Controller Circuit Board 11 Flashhead Digital Control Board Final Installation Check Power Up and System Tests If SW2-2 is set for no External RED system OFF then If SW2-2 is set for an External RED system ON, thenDay Mode Night Mode Twilight ModeAirport Systems Airport Systems Airport Systems SGF-60 Flashhead Overall DescriptionAirport Systems Airport Systems Communications Power SuppliesMode Selection Flash Feedback Flash ControlFlashtube Triggering High Voltage RectificationSGC-60 Master Controller Airport Systems Airport Systems Master Controller Board Schematic SGF-60 Flashhead System Schematic SGF-60 Digital Board Schematic SGF-60 Trigger/High-Voltage Board Schematic Troubleshooting RLC General Troubleshooting All Flashheads Stuck in Day Mode General Troubleshooting Flashhead Does Not Flash General Troubleshooting Flashhead Stuck in Day Mode Dual System-Specific Troubleshooting Catenary System-Specific Troubleshooting Chart SGC-60 Replacement Transformer White wire to the outer bottom right terminal Flashtube Installation Ambient Light Sensor Photocell Description Part Number Replacement PartsSG-60 AOL Power Supply Component Location SG-60 AOL Flashhead Mounting Dimensions SG-60 AOL Power Supply Mounting Dimensions SG-60 AOL Wiring Installation SG-60 AOL Flashhead Component Locations SG-60 AOL Power Supply Component Locations SG-60 AOL Schematic