Honeywell SG-60 installation and operation guide General Troubleshooting Flashhead Does Not Flash

Page 67

Airport Systems

Flashhead does not

flash

Is FH Flashtube

broken?

No

Is THVB DS1

High Voltage

Indicator Lit?

No

Remove Power at

Breakers. Discharge

Capacitors.

Is FH capacitor C1A, C1B, C2, C3, or C4 shorted out?

No

Select Manual Day

Mode from FH Switch panel. Apply power to Flashhead.

Does K3 Relay pull in at power on?

Yes

This test assumes that F1 and F2 have tested OK.

Yes

Replace Flashtube.

Microcontroller Failure.

Replace Digital Board.

 

Yes

 

Is DB DS1 red

Yes

Press DB SW1

 

 

 

 

 

 

 

 

 

 

 

 

 

 

pushbutton 1 sec

 

 

 

 

 

 

 

LED (+5V

 

 

 

 

 

 

 

 

 

 

 

 

 

and release.

 

 

 

 

 

 

 

Indicator) lit?

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

No

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Power Supply Failure:

 

 

 

 

 

Do DB DS2

No

 

 

 

 

Replace Digital Board.

 

 

 

 

 

(yellow) and DS3

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

(green) blink twice

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

together?

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Yes

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Yes

 

Replace capacitor. If THVB

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

DS1 High Voltage Indicator

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Check to see if problem is resolved

 

 

 

 

still does not light, or system

 

 

 

 

 

 

 

 

after each step.

 

 

 

 

 

 

flashes erratically, replace FH

 

 

 

 

 

 

 

 

 

 

1.

Replace Trigger/HV Card

 

 

 

 

T1 Transformer.

 

 

 

 

 

 

 

 

 

 

 

 

2.

Replace Digital Card

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

3.

Replace Flashtube.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

4.

Replace Trigger Transformer

 

 

 

 

 

 

 

 

 

 

 

 

 

Once problem is resolved, try

 

 

 

 

 

 

 

 

 

 

 

 

 

restoring (one at a time),

 

 

 

 

 

 

 

 

 

 

 

 

 

components replaced in previous

 

 

 

 

 

 

 

 

 

 

 

 

 

steps.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Check to see if problem is resolved

 

 

 

 

 

 

 

 

 

 

after each step:

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

1. Check K3 fast-on connectors.

 

 

 

 

 

 

 

 

 

No

2.

Replace Digital Board.

 

 

 

 

 

 

 

 

 

 

 

 

3.

Replace K3 Relay.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Check FH resistor pack R2-R4 (stack

 

 

 

 

 

 

 

 

 

 

closest to door). Replace if visually

 

 

 

 

 

 

 

 

 

 

damaged.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Rectification Failure:

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Replace Trigger/High-

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Voltage Board

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Figure 4-2: General Troubleshooting – Flashhead Does Not Flash

SG-60 High Intensity Strobe System

4-4

Manual EPM-00000019 Rev A

Image 67
Contents Union Place Simi Valley, CA Phone 805 Fax 805 Manual Number EPM-00000019-001Approved Date Rev CommentDisclaimers Table of Contents Troubleshooting Maintenance Safety Information Qualified Personnel EPM-00000019-001 Vii Rev a General Description ScopeModel SGC-60 Master Controller Model SGF-60 Flashhead Safety Precautions Airport Systems Specifications Flashhead Fail System Configuration Configuration Switches Power ConfigurationSystem Controls Airport Systems Condition 1 You have a Catenary System Flashtube Installation Flashtube Installation Setting the Flashhead Elevation Airport Systems Master Controller Mounting Dimensions Flashhead Outline and Mounting Dimensions Typical Wiring Installation Installation WiringBlue wire Black wire PhotocellWhite wire Photocell Red wire PhotocellResponding to Top Red Beacon Failures Controlling the Red Light SystemMaster Controller TB3-C4 Master Controller TB5-NO49LCA Alarm Card NC1 9LCA Alarm Card C1Procedures for installation of conduit and tower wiring Flex Conduit Typical Installation LayoutAirport Systems Airport Systems Flex Conduit Installation Junction Box Wiring Details Flex Conduit Installation Detail WC000001 Cable Overview Splicing Details for WC000001 CableAirport Systems Airport Systems 10 Flashhead Cable 10 Master Controller Circuit Board 11 Flashhead Digital Control Board Final Installation Check Power Up and System Tests If SW2-2 is set for no External RED system OFF then If SW2-2 is set for an External RED system ON, thenDay Mode Night Mode Twilight ModeAirport Systems Airport Systems Airport Systems SGF-60 Flashhead Overall DescriptionAirport Systems Airport Systems Communications Power SuppliesMode Selection Flash Feedback Flash ControlFlashtube Triggering High Voltage RectificationSGC-60 Master Controller Airport Systems Airport Systems Master Controller Board Schematic SGF-60 Flashhead System Schematic SGF-60 Digital Board Schematic SGF-60 Trigger/High-Voltage Board Schematic Troubleshooting RLC General Troubleshooting All Flashheads Stuck in Day Mode General Troubleshooting Flashhead Does Not Flash General Troubleshooting Flashhead Stuck in Day Mode Dual System-Specific Troubleshooting Catenary System-Specific Troubleshooting Chart SGC-60 Replacement Transformer White wire to the outer bottom right terminal Flashtube Installation Ambient Light Sensor Photocell Description Part Number Replacement PartsSG-60 AOL Power Supply Component Location SG-60 AOL Flashhead Mounting Dimensions SG-60 AOL Power Supply Mounting Dimensions SG-60 AOL Wiring Installation SG-60 AOL Flashhead Component Locations SG-60 AOL Power Supply Component Locations SG-60 AOL Schematic