Honeywell SG-60 installation and operation guide Flex Conduit Installation

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Airport Systems

2.4.7Junction Box Details

This section will detail the proper wire interconnection details for the input voltage and data cable to the flashhead pigtail cable. These connections are very important to the proper operation of the lighting system. The flashhead pigtail contains all the wires required for proper interconnection between the conduit wiring and flashhead.

Additional reference materials can be found on the High Intensity Lighting system drawing set. Please reference the below information and drawings for a proper installation. Mis-wiring of these wires will not allow the flashheads to operate properly. Please call the Honeywell Technical Support if you have any questions regarding the installation of these connections. Systems that are improperly wired may void the warranty.

2.4.7.1Flex Conduit Installation

On each of the high intensity flashheads, a pigtail is attached at the factory for installation to the junction box. This pigtail may not be long enough for proper routing along the horizontal and vertical struts on the tower. The high intensity lighting system will have a 100-foot spool of pigtail cable, Honeywell P/N WC000001, for installer to use for those flashheads that do not have a long enough pigtail. If this spool of cable will not accommodate all the flashheads, extra cable can be ordered from Honeywell.

The ¾” flex conduit will be used for shielding of possible RF Interference generated by some broadcast and radio towers. The conduit will be positioned over the flashhead pigtail and connected at the junction box and flashhead enclosure by watertight connector designed for the ¾” flex conduit. The installation will consist of the following materials:

¾” Flex Conduit – Honeywell part number CL000002 ¾” Sealing Ring – P/N *77-1085

¾” Bushing Insulator – P/N *77-1087

¾” Flex Conduit Fitting – P/N CD000003

Consists of: Gland nut, body, edge cone, nylon seal ring, and ¾” locknut

Please reference Figure 2-7, Page 2-20 for proper installation of this conduit.

SG-60 High Intensity Strobe System

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Manual EPM-00000019 Rev A

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Contents Union Place Simi Valley, CA Phone 805 Fax 805 Manual Number EPM-00000019-001Approved Date Rev CommentDisclaimers Table of Contents Troubleshooting Maintenance Safety Information Qualified Personnel EPM-00000019-001 Vii Rev a General Description ScopeModel SGC-60 Master Controller Model SGF-60 Flashhead Safety Precautions Airport Systems Specifications Flashhead Fail System Configuration Power Configuration Configuration SwitchesSystem Controls Airport Systems Condition 1 You have a Catenary System Flashtube Installation Flashtube Installation Setting the Flashhead Elevation Airport Systems Master Controller Mounting Dimensions Flashhead Outline and Mounting Dimensions Typical Wiring Installation Installation WiringWhite wire Photocell Black wire PhotocellRed wire Photocell Blue wireMaster Controller TB3-C4 Controlling the Red Light SystemMaster Controller TB5-NO4 Responding to Top Red Beacon Failures9LCA Alarm Card NC1 9LCA Alarm Card C1Procedures for installation of conduit and tower wiring Flex Conduit Typical Installation LayoutAirport Systems Airport Systems Flex Conduit Installation Junction Box Wiring Details Flex Conduit Installation Detail WC000001 Cable Overview Splicing Details for WC000001 CableAirport Systems Airport Systems 10 Flashhead Cable 10 Master Controller Circuit Board 11 Flashhead Digital Control Board Final Installation Check Power Up and System Tests If SW2-2 is set for no External RED system OFF then If SW2-2 is set for an External RED system ON, thenDay Mode Night Mode Twilight ModeAirport Systems Airport Systems Airport Systems SGF-60 Flashhead Overall DescriptionAirport Systems Airport Systems Communications Power SuppliesMode Selection Flash Feedback Flash ControlFlashtube Triggering High Voltage RectificationSGC-60 Master Controller Airport Systems Airport Systems Master Controller Board Schematic SGF-60 Flashhead System Schematic SGF-60 Digital Board Schematic SGF-60 Trigger/High-Voltage Board Schematic Troubleshooting RLC General Troubleshooting All Flashheads Stuck in Day Mode General Troubleshooting Flashhead Does Not Flash General Troubleshooting Flashhead Stuck in Day Mode Dual System-Specific Troubleshooting Catenary System-Specific Troubleshooting Chart SGC-60 Replacement Transformer White wire to the outer bottom right terminal Flashtube Installation Ambient Light Sensor Photocell Description Part Number Replacement PartsSG-60 AOL Power Supply Component Location SG-60 AOL Flashhead Mounting Dimensions SG-60 AOL Power Supply Mounting Dimensions SG-60 AOL Wiring Installation SG-60 AOL Flashhead Component Locations SG-60 AOL Power Supply Component Locations SG-60 AOL Schematic