Honeywell SG-60 installation and operation guide System Configuration

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Airport Systems

SECTION 2. INSTALLATION & POWER UP

WARNING!

Modifications to the Power Supply are required for certain applications. Remove input power at circuit breakers and discharge capacitors with an approved grounding rod before attempting any necessary modifications.

2.1Unpacking

Carefully unpack each item and remove any internal packing material from the master controller, and the flashhead/power supply. Carefully check the supplied materials with the High Intensity Lighting System bill of materials. There are many small items that should be supplied inside clear plastic bags, verify each of these bags contain the proper amount of parts per the bill of materials. Report any shortages of materials immediately to the Honeywell Technical Support.

Examine each item for obvious physical damage. Report any claims to the carrier immediately. Pertinent data such as installation drawings, schematics, interconnection drawings, and operation manuals are included in the Master Controller carton. The flashtubes are packaged separately inside each Flashhead carton. Do not remove flashtubes from their boxes until you are ready to install them.

2.2System Configuration

Honeywell pre-configures the system to match the installation. However, there are cases where complete installation information is not available prior to the system leaving the factory or the installation has changed. Setting the configuration may also be necessary when replacing individual units in the system. The following is a guide for configuring the Master Controller and the Flashheads.

2.2.1Master Controller Configuration

There are a number of system control switches and configuration switch blocks (DIP switches) on the Master Controller. The configuration switch blocks may have multiple switches. Reference to the individual switches will be made by referring to the switch block number followed by the number of the individual switch as labeled on the switch block. For example, SW1 (Figure 2-10, Item 1, Page 2-25) has 5 individual switches. The third switch from the left is labeled as #3 on the switch block and will be referred to as SW1-3.

SG-60 High Intensity Strobe System

2-1

Manual EPM-00000019 Rev A

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Contents Manual Number EPM-00000019-001 Union Place Simi Valley, CA Phone 805 Fax 805Rev Comment Approved DateDisclaimers Table of Contents Troubleshooting Maintenance Safety Information Qualified Personnel EPM-00000019-001 Vii Rev a Scope General DescriptionModel SGC-60 Master Controller Model SGF-60 Flashhead Safety Precautions Airport Systems Specifications Flashhead Fail System Configuration Configuration Switches Power ConfigurationSystem Controls Airport Systems Condition 1 You have a Catenary System Flashtube Installation Flashtube Installation Setting the Flashhead Elevation Airport Systems Master Controller Mounting Dimensions Flashhead Outline and Mounting Dimensions Installation Wiring Typical Wiring InstallationBlack wire Photocell White wire PhotocellRed wire Photocell Blue wireControlling the Red Light System Master Controller TB3-C4Master Controller TB5-NO4 Responding to Top Red Beacon Failures9LCA Alarm Card C1 9LCA Alarm Card NC1Flex Conduit Typical Installation Layout Procedures for installation of conduit and tower wiringAirport Systems Airport Systems Flex Conduit Installation Junction Box Wiring Details Flex Conduit Installation Detail Splicing Details for WC000001 Cable WC000001 Cable OverviewAirport Systems Airport Systems 10 Flashhead Cable 10 Master Controller Circuit Board 11 Flashhead Digital Control Board Final Installation Check Power Up and System Tests If SW2-2 is set for an External RED system ON, then If SW2-2 is set for no External RED system OFF thenDay Mode Twilight Mode Night ModeAirport Systems Airport Systems Airport Systems Overall Description SGF-60 FlashheadAirport Systems Airport Systems Power Supplies CommunicationsMode Selection Flash Control Flash FeedbackHigh Voltage Rectification Flashtube TriggeringSGC-60 Master Controller Airport Systems Airport Systems Master Controller Board Schematic SGF-60 Flashhead System Schematic SGF-60 Digital Board Schematic SGF-60 Trigger/High-Voltage Board Schematic Troubleshooting RLC General Troubleshooting All Flashheads Stuck in Day Mode General Troubleshooting Flashhead Does Not Flash General Troubleshooting Flashhead Stuck in Day Mode Dual System-Specific Troubleshooting Catenary System-Specific Troubleshooting Chart SGC-60 Replacement Transformer White wire to the outer bottom right terminal Flashtube Installation Ambient Light Sensor Photocell Replacement Parts Description Part NumberSG-60 AOL Power Supply Component Location SG-60 AOL Flashhead Mounting Dimensions SG-60 AOL Power Supply Mounting Dimensions SG-60 AOL Wiring Installation SG-60 AOL Flashhead Component Locations SG-60 AOL Power Supply Component Locations SG-60 AOL Schematic