Honeywell SG-60 installation and operation guide Troubleshooting

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Airport Systems

SECTION 4. TROUBLESHOOTING

Refer to the troubleshooting flowcharts. Replace components in the order stated, and keep track of those replaced. The following troubleshooting procedures presume that all fuses, interlocks, and controls are functioning properly. Note that the troubleshooting flowcharts are intended to be used as a general guide, and do not cover every possible mode of failure.

WARNING!

1.Always turn off power when changing any component or printed circuit board.

2.High voltage is present in the Flashhead. Do not cheat the interlocks.

3.Do not put hands or tools in the Flashhead until the High Voltage Indicator neon lamp DS1 on the High Voltage & Trigger board is extinguished. Refer to Figure 1-2, Page 1-3, for the location of High Voltage Indicator DS1 - do not confuse the High Voltage Indicator DS1, with the PWR ON lamp DS1. Note that it is possible for the High Voltage Indicator DS1 to be lit even when the PWR ON lamp DS1 if off. If this happens, the energy storage capacitors C1 - C3 must be discharged before performing maintenance.

4.Do not look directly into the Flashhead at close range when it is flashing. Flashtubes in this lighting system produce brilliant flashes of light containing some ultraviolet radiation, which can cause temporary or permanent eye damage.

5.The components and assemblies in this system were designed by Honeywell to handle the high voltages that are present. Honeywell strongly recommends against substituting components or assemblies that might be available through other vendors.

Before consulting the troubleshooting charts, check the following.

The Master Controller Local/Remote Switch is in Remote (Photocell)

If you have a Dual System, check that the Red Light Controller is also set for Automatic Mode Control.

Master Controller is turned on.

Main Circuit Breakers are not tripped.

Flashhead Fuses F1 and F2 are intact. (Remove power at breakers!)

SG-60 High Intensity Strobe System

4-1

Manual EPM-00000019 Rev A

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Contents Manual Number EPM-00000019-001 Union Place Simi Valley, CA Phone 805 Fax 805Rev Comment Approved DateDisclaimers Table of Contents Troubleshooting Maintenance Safety Information Qualified Personnel EPM-00000019-001 Vii Rev a Scope General DescriptionModel SGC-60 Master Controller Model SGF-60 Flashhead Safety Precautions Airport Systems Specifications Flashhead Fail System Configuration Configuration Switches Power ConfigurationSystem Controls Airport Systems Condition 1 You have a Catenary System Flashtube Installation Flashtube Installation Setting the Flashhead Elevation Airport Systems Master Controller Mounting Dimensions Flashhead Outline and Mounting Dimensions Installation Wiring Typical Wiring InstallationBlack wire Photocell White wire PhotocellRed wire Photocell Blue wireControlling the Red Light System Master Controller TB3-C4Master Controller TB5-NO4 Responding to Top Red Beacon Failures9LCA Alarm Card C1 9LCA Alarm Card NC1Flex Conduit Typical Installation Layout Procedures for installation of conduit and tower wiringAirport Systems Airport Systems Flex Conduit Installation Junction Box Wiring Details Flex Conduit Installation Detail Splicing Details for WC000001 Cable WC000001 Cable OverviewAirport Systems Airport Systems 10 Flashhead Cable 10 Master Controller Circuit Board 11 Flashhead Digital Control Board Final Installation Check Power Up and System Tests If SW2-2 is set for an External RED system ON, then If SW2-2 is set for no External RED system OFF thenDay Mode Twilight Mode Night ModeAirport Systems Airport Systems Airport Systems Overall Description SGF-60 FlashheadAirport Systems Airport Systems Power Supplies CommunicationsMode Selection Flash Control Flash FeedbackHigh Voltage Rectification Flashtube TriggeringSGC-60 Master Controller Airport Systems Airport Systems Master Controller Board Schematic SGF-60 Flashhead System Schematic SGF-60 Digital Board Schematic SGF-60 Trigger/High-Voltage Board Schematic Troubleshooting RLC General Troubleshooting All Flashheads Stuck in Day Mode General Troubleshooting Flashhead Does Not Flash General Troubleshooting Flashhead Stuck in Day Mode Dual System-Specific Troubleshooting Catenary System-Specific Troubleshooting Chart SGC-60 Replacement Transformer White wire to the outer bottom right terminal Flashtube Installation Ambient Light Sensor Photocell Replacement Parts Description Part NumberSG-60 AOL Power Supply Component Location SG-60 AOL Flashhead Mounting Dimensions SG-60 AOL Power Supply Mounting Dimensions SG-60 AOL Wiring Installation SG-60 AOL Flashhead Component Locations SG-60 AOL Power Supply Component Locations SG-60 AOL Schematic