Honeywell SG-60 installation and operation guide SGC-60 Master Controller

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Airport Systems

3.3SGC-60 Master Controller

3.3.1Power Supply

The Master Controller input power is connected to PB1, which then feeds transformer T1 (under the switch panel). The Master Controller can accept a number of input voltages, depending on the primary tap connections to T1, and will operate at 50 or 60 Hz. The T1 transformer output provides 12VAC to the Master Controller circuit board PCB1 (T1-17 and T1-18 connecting to PCB1 TB1-1 and TB1-2). The input voltage passes through fuse F1, is rectified by DB1, and filtered by C16.

This unregulated voltage (about 16VDC) is available for external use TB8. The 16VDC is also fed into the switch mode power supply (including voltage regulator VR1), which provides regulated +5VDC to the rest of the board.

The 16VDC is also used to provide power for the power-down circuit. The power-down circuit can briefly shut down the regulated +5VDC supply powering the rest of the board logic, providing a power-on reset for the rest of the board logic.

The power-down circuit will be activated automatically if (1) the microcontroller stops functioning normally, or (2) the microcontroller detects a severe communications failure. To prevent nuisance alarm chatter, the microcontroller will only deliberately activate the power-down circuit if at least 24 hours have elapsed since the last power on.

The power-down circuit is intended to allow automatic recovery from rare cases when transients lock up the communications transceiver, but it can also be used as a manual board reset. . You may test this function by holding down the RESET toggle switch on the switch panel for about 1 second.

If input power is lost, or fuse F1 is blown the Power Fail Relay (K4, terminals TB3-C3, -NO3, -NC3) will de-energize.

3.3.2Flash Requests and Flashhead Status

The Master Controller transmits a flash request command to the Flashheads every 1.5 seconds (or every 1.0 seconds in Catenary mode, selected with SW2-1). The flash request also contains the requested operating mode. The flash request applies to all Flashheads, but is addressed to a specific Flashhead.

All Flashheads receive the flash request. All Flashheads flash in response to the request, and update their operating mode, but only the addressed Flashhead may reply to the Master Controller.

Whenever a the Flashhead replies OK, the Master Controller marks it as good, and sets the corresponding Flashhead Status LED to green.

If the Flashhead does not reply OK, the Master Controller marks it as bad, and sets the corresponding Flashhead Status LED to red.

SG-60 High Intensity Strobe System

3-8

Manual EPM-00000019 Rev A

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Contents Union Place Simi Valley, CA Phone 805 Fax 805 Manual Number EPM-00000019-001Approved Date Rev CommentDisclaimers Table of Contents Troubleshooting Maintenance Safety Information Qualified Personnel EPM-00000019-001 Vii Rev a General Description ScopeModel SGC-60 Master Controller Model SGF-60 Flashhead Safety Precautions Airport Systems Specifications Flashhead Fail System Configuration Power Configuration Configuration SwitchesSystem Controls Airport Systems Condition 1 You have a Catenary System Flashtube Installation Flashtube Installation Setting the Flashhead Elevation Airport Systems Master Controller Mounting Dimensions Flashhead Outline and Mounting Dimensions Typical Wiring Installation Installation WiringWhite wire Photocell Black wire PhotocellRed wire Photocell Blue wireMaster Controller TB3-C4 Controlling the Red Light SystemMaster Controller TB5-NO4 Responding to Top Red Beacon Failures9LCA Alarm Card NC1 9LCA Alarm Card C1Procedures for installation of conduit and tower wiring Flex Conduit Typical Installation LayoutAirport Systems Airport Systems Flex Conduit Installation Junction Box Wiring Details Flex Conduit Installation Detail WC000001 Cable Overview Splicing Details for WC000001 CableAirport Systems Airport Systems 10 Flashhead Cable 10 Master Controller Circuit Board 11 Flashhead Digital Control Board Final Installation Check Power Up and System Tests If SW2-2 is set for no External RED system OFF then If SW2-2 is set for an External RED system ON, thenDay Mode Night Mode Twilight ModeAirport Systems Airport Systems Airport Systems SGF-60 Flashhead Overall DescriptionAirport Systems Airport Systems Communications Power SuppliesMode Selection Flash Feedback Flash ControlFlashtube Triggering High Voltage RectificationSGC-60 Master Controller Airport Systems Airport Systems Master Controller Board Schematic SGF-60 Flashhead System Schematic SGF-60 Digital Board Schematic SGF-60 Trigger/High-Voltage Board Schematic Troubleshooting RLC General Troubleshooting All Flashheads Stuck in Day Mode General Troubleshooting Flashhead Does Not Flash General Troubleshooting Flashhead Stuck in Day Mode Dual System-Specific Troubleshooting Catenary System-Specific Troubleshooting Chart SGC-60 Replacement Transformer White wire to the outer bottom right terminal Flashtube Installation Ambient Light Sensor Photocell Description Part Number Replacement PartsSG-60 AOL Power Supply Component Location SG-60 AOL Flashhead Mounting Dimensions SG-60 AOL Power Supply Mounting Dimensions SG-60 AOL Wiring Installation SG-60 AOL Flashhead Component Locations SG-60 AOL Power Supply Component Locations SG-60 AOL Schematic