Honeywell SG-60 installation and operation guide Flex Conduit Typical Installation Layout

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Airport Systems

Figure 2-5: Flex Conduit Typical Installation Layout

2.4.6.1Procedures for installation of conduit and tower wiring

1.All conduit, junction boxes, mounting hardware, fixtures, etc. provided for installation of the electrical system (i.e. lighting or equipment power distribution) should be inventoried and checked against the appropriate bills of materials.

(a)Conduit and junction box components provided for electrical systems should be checked against appropriate bills of materials to ensure all are present and of proper size.

(b)Numbers of wires to be carried by each conduit run should be checked against National Electrical Code. Honeywell sizes the conduit run for a 40% fill of the conduit by the NEC.

2.Use pipe compound or equivalent for all threaded connections in the conduit run. This will prevent water from entering the conduit system and make an electrical connection between the conduit and ground.

3.All custom cut pieces of conduit must be de-burred after they are threaded to remove sharp edges that may cut wiring insulation. Honeywell supplies conduit in 10-foot lengths, therefore cutting and threading of the conduit may be necessary.

4.Insure that “chase nipples” or bushings are properly installed in all junction box ports to protect the wiring insulation from pipe threads and other sharp edges in

SG-60 High Intensity Strobe System

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Manual EPM-00000019 Rev A

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Contents Manual Number EPM-00000019-001 Union Place Simi Valley, CA Phone 805 Fax 805Rev Comment Approved DateDisclaimers Table of Contents Troubleshooting Maintenance Safety Information Qualified Personnel EPM-00000019-001 Vii Rev a Scope General DescriptionModel SGC-60 Master Controller Model SGF-60 Flashhead Safety Precautions Airport Systems Specifications Flashhead Fail System Configuration Power Configuration Configuration SwitchesSystem Controls Airport Systems Condition 1 You have a Catenary System Flashtube Installation Flashtube Installation Setting the Flashhead Elevation Airport Systems Master Controller Mounting Dimensions Flashhead Outline and Mounting Dimensions Installation Wiring Typical Wiring InstallationRed wire Photocell Black wire PhotocellWhite wire Photocell Blue wireMaster Controller TB5-NO4 Controlling the Red Light SystemMaster Controller TB3-C4 Responding to Top Red Beacon Failures9LCA Alarm Card C1 9LCA Alarm Card NC1Flex Conduit Typical Installation Layout Procedures for installation of conduit and tower wiringAirport Systems Airport Systems Flex Conduit Installation Junction Box Wiring Details Flex Conduit Installation Detail Splicing Details for WC000001 Cable WC000001 Cable OverviewAirport Systems Airport Systems 10 Flashhead Cable 10 Master Controller Circuit Board 11 Flashhead Digital Control Board Final Installation Check Power Up and System Tests If SW2-2 is set for an External RED system ON, then If SW2-2 is set for no External RED system OFF thenDay Mode Twilight Mode Night ModeAirport Systems Airport Systems Airport Systems Overall Description SGF-60 FlashheadAirport Systems Airport Systems Power Supplies CommunicationsMode Selection Flash Control Flash FeedbackHigh Voltage Rectification Flashtube TriggeringSGC-60 Master Controller Airport Systems Airport Systems Master Controller Board Schematic SGF-60 Flashhead System Schematic SGF-60 Digital Board Schematic SGF-60 Trigger/High-Voltage Board Schematic Troubleshooting RLC General Troubleshooting All Flashheads Stuck in Day Mode General Troubleshooting Flashhead Does Not Flash General Troubleshooting Flashhead Stuck in Day Mode Dual System-Specific Troubleshooting Catenary System-Specific Troubleshooting Chart SGC-60 Replacement Transformer White wire to the outer bottom right terminal Flashtube Installation Ambient Light Sensor Photocell Replacement Parts Description Part NumberSG-60 AOL Power Supply Component Location SG-60 AOL Flashhead Mounting Dimensions SG-60 AOL Power Supply Mounting Dimensions SG-60 AOL Wiring Installation SG-60 AOL Flashhead Component Locations SG-60 AOL Power Supply Component Locations SG-60 AOL Schematic