Honeywell SG-60 installation and operation guide Airport Systems

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Airport Systems

energy storage capacitors discharge rapidly through the flashtube. The high discharge current briefly heats the xenon gas to great temperatures, producing a bright flash. The short-circuit output current of the T1 transformer is limited to less than the flashtube's shut-off current. Once the capacitors discharge below a certain level, the current flowing through the tube cannot keep the xenon gas ionized, and the flashtube becomes a non-conductor and shuts off (self-extinguishes). Once the flashtube shuts off, the selected energy storage capacitors immediately begin charging the next flash.

Relays K1 and K2 control which energy storage capacitors are charged, and thus determine how bright the next flash will be.

When K1 and K2 are de-energized (as shown in Figure 3-2, Page 3-12), C1, C2, and C3 are charged (C3 includes C3A and C3B). This is provides the energy required for the Day Mode flash (approximately 270,000 candela (cd) effective intensity).

If K2 is energized, C3 is removed from the charging circuit, and the reduced energy produces a Twilight Mode flash (approximately 20,000 cd effective intensity).

If K1 and K2 are energized, C2 and C3 are removed from the charging circuit. The remaining C1 provides the energy for the pulsed Night Mode flash (approximately 2,000 cd effective intensity).

The DB1 diode block isolates the capacitors from each other during charging, so that they can be charged independently, but allows them to all discharge through the flashtube simultaneously.

As an automatic safety feature, the K3 relay will discharge the energy stored in C1, C2 and C3 when the case is opened (opening the S1 interlock). Never rely solely on the K3 discharge relay, because if the safety discharge wiring became loose or damaged, the capacitors could still be charged to 2000VDC. Although the High Voltage indicator on the Trigger/High-Voltage is designed to indicate any high voltage still stored in the capacitors, you should always discharge the capacitors with an approved grounding rod before working with the system.

The 450Vp-p from T1 is used to charge a trigger capacitor on the Trigger/High-Voltage Board. When the flashtube should be fired, this trigger capacitor is discharged through the primary of trigger transformer T4. T4 steps up the trigger pulse to the 15KV

Transformer T2 provides power for the digital circuitry, and the K1-K3 relays. It can accept a variety of input voltages depending on the primary tap connections, and it provides outputs of 12VAC and 24VAC. The T2 inputs are protected by fuse F2.

Logic circuits in the Flashhead receive command signals from the SGC-60 Master Controller. However, in the absence of command signals, the Flashhead generates its own timing signal, which controls the rate of flash.

Test switches located on the Flashhead switch assembly allow the system to operate in either Day, Twilight or Night mode. When the Flashhead door is closed, the system operates in Remote mode regardless of the switch positions. See Figure 1-2, Page 1-3.

SG-60 High Intensity Strobe System

3-2

Manual EPM-00000019 Rev A

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Contents Union Place Simi Valley, CA Phone 805 Fax 805 Manual Number EPM-00000019-001Approved Date Rev CommentDisclaimers Table of Contents Troubleshooting Maintenance Safety Information Qualified Personnel EPM-00000019-001 Vii Rev a General Description ScopeModel SGC-60 Master Controller Model SGF-60 Flashhead Safety Precautions Airport Systems Specifications Flashhead Fail System Configuration Power Configuration Configuration SwitchesSystem Controls Airport Systems Condition 1 You have a Catenary System Flashtube Installation Flashtube Installation Setting the Flashhead Elevation Airport Systems Master Controller Mounting Dimensions Flashhead Outline and Mounting Dimensions Typical Wiring Installation Installation WiringBlue wire Black wire PhotocellWhite wire Photocell Red wire PhotocellResponding to Top Red Beacon Failures Controlling the Red Light SystemMaster Controller TB3-C4 Master Controller TB5-NO49LCA Alarm Card NC1 9LCA Alarm Card C1Procedures for installation of conduit and tower wiring Flex Conduit Typical Installation LayoutAirport Systems Airport Systems Flex Conduit Installation Junction Box Wiring Details Flex Conduit Installation Detail WC000001 Cable Overview Splicing Details for WC000001 CableAirport Systems Airport Systems 10 Flashhead Cable 10 Master Controller Circuit Board 11 Flashhead Digital Control Board Final Installation Check Power Up and System Tests If SW2-2 is set for no External RED system OFF then If SW2-2 is set for an External RED system ON, thenDay Mode Night Mode Twilight ModeAirport Systems Airport Systems Airport Systems SGF-60 Flashhead Overall DescriptionAirport Systems Airport Systems Communications Power SuppliesMode Selection Flash Feedback Flash ControlFlashtube Triggering High Voltage RectificationSGC-60 Master Controller Airport Systems Airport Systems Master Controller Board Schematic SGF-60 Flashhead System Schematic SGF-60 Digital Board Schematic SGF-60 Trigger/High-Voltage Board Schematic Troubleshooting RLC General Troubleshooting All Flashheads Stuck in Day Mode General Troubleshooting Flashhead Does Not Flash General Troubleshooting Flashhead Stuck in Day Mode Dual System-Specific Troubleshooting Catenary System-Specific Troubleshooting Chart SGC-60 Replacement Transformer White wire to the outer bottom right terminal Flashtube Installation Ambient Light Sensor Photocell Description Part Number Replacement PartsSG-60 AOL Power Supply Component Location SG-60 AOL Flashhead Mounting Dimensions SG-60 AOL Power Supply Mounting Dimensions SG-60 AOL Wiring Installation SG-60 AOL Flashhead Component Locations SG-60 AOL Power Supply Component Locations SG-60 AOL Schematic