Honeywell SG-60 installation and operation guide SGC-60 Replacement Transformer

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Airport Systems

SECTION 5. MAINTENANCE

5.1SGC-60 Master Controller

The Master Controller required no periodic maintenance. However, below are the instructions for installing a new transformer

5.1.1Transformer Replacement

see step 10

Figure 5-1: SGC-60 Replacement Transformer

Transformer replacement instructions.

1.Open Controller unit and set power switch to off.

2.Secure Controller input power at the circuit breaker.

3.Verify power to the controller is off.

4.Remove 4 screws attaching Switch panel to standoffs.

5.Swing panel up and out of the way.

6.Remove 2 screws attaching the white wire pair to the transformer outer terminals.

7.Disconnect the black and white wire connectors from transformer inner terminals.

8.Remove 2 screws securing transformer to back panel and remove transformer.

9.Place new transformer in controller with terminals facing right and secure with upper screw only. Bottom screw not matched to back panel but should not affect operation.

SG-60 High Intensity Strobe System

5-1

Manual EPM-00000019 Rev A

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Contents Union Place Simi Valley, CA Phone 805 Fax 805 Manual Number EPM-00000019-001Approved Date Rev CommentDisclaimers Table of Contents Troubleshooting Maintenance Safety Information Qualified Personnel EPM-00000019-001 Vii Rev a General Description ScopeModel SGC-60 Master Controller Model SGF-60 Flashhead Safety Precautions Airport Systems Specifications Flashhead Fail System Configuration System Controls Power ConfigurationConfiguration Switches Airport Systems Condition 1 You have a Catenary System Flashtube Installation Flashtube Installation Setting the Flashhead Elevation Airport Systems Master Controller Mounting Dimensions Flashhead Outline and Mounting Dimensions Typical Wiring Installation Installation WiringBlue wire Black wire PhotocellWhite wire Photocell Red wire PhotocellResponding to Top Red Beacon Failures Controlling the Red Light SystemMaster Controller TB3-C4 Master Controller TB5-NO49LCA Alarm Card NC1 9LCA Alarm Card C1Procedures for installation of conduit and tower wiring Flex Conduit Typical Installation LayoutAirport Systems Airport Systems Flex Conduit Installation Junction Box Wiring Details Flex Conduit Installation Detail WC000001 Cable Overview Splicing Details for WC000001 CableAirport Systems Airport Systems 10 Flashhead Cable 10 Master Controller Circuit Board 11 Flashhead Digital Control Board Final Installation Check Power Up and System Tests If SW2-2 is set for no External RED system OFF then If SW2-2 is set for an External RED system ON, thenDay Mode Night Mode Twilight ModeAirport Systems Airport Systems Airport Systems SGF-60 Flashhead Overall DescriptionAirport Systems Airport Systems Communications Power SuppliesMode Selection Flash Feedback Flash ControlFlashtube Triggering High Voltage RectificationSGC-60 Master Controller Airport Systems Airport Systems Master Controller Board Schematic SGF-60 Flashhead System Schematic SGF-60 Digital Board Schematic SGF-60 Trigger/High-Voltage Board Schematic Troubleshooting RLC General Troubleshooting All Flashheads Stuck in Day Mode General Troubleshooting Flashhead Does Not Flash General Troubleshooting Flashhead Stuck in Day Mode Dual System-Specific Troubleshooting Catenary System-Specific Troubleshooting Chart SGC-60 Replacement Transformer White wire to the outer bottom right terminal Flashtube Installation Ambient Light Sensor Photocell Description Part Number Replacement PartsSG-60 AOL Power Supply Component Location SG-60 AOL Flashhead Mounting Dimensions SG-60 AOL Power Supply Mounting Dimensions SG-60 AOL Wiring Installation SG-60 AOL Flashhead Component Locations SG-60 AOL Power Supply Component Locations SG-60 AOL Schematic