Honeywell SG-60 installation and operation guide Airport Systems

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Airport Systems

SW2 – (Figure 2-10, Item 2, Page 2-25) This switch is used to set for Catenary operation (suspended cable warning lights) and for Dual systems (Red lights at night, and white strobes during the day).

§SW2-1 – Set to ON (up) for Catenary system.

§SW2-2 – Set to ON (up) for Dual system.

§SW2-3 – Set to OFF (down). Reserved for future use.

SW3 – (Figure 2-10, Item 8, Page 2-25) This switch is used to set the termination resistor for the communications line.

§SW3-1 – Set to ON if the Master Controller is at the end of the communications line. In a typical installation, the communications lines are terminated at the Master Controller and at the top level of Flashheads. In this case, this switch should be set ON.

2.2.2Flashhead Configuration

All of the configuration for the Flashhead in done on the digital controller board. Because of the high voltage present in the Flashhead, there are interlock switches and fuses as follows (Figure 1-2, Page 1-3):

S1 POWER Interlock Switch: Three-position push/pull switch. When the Flashhead door is opened, S1 interrupts AC line power to transformers T1 and T2 when using 120VAC single-phase power. (When using 2-phase AC power, S1 does not interrupt AC power to transformers T1 and T2.) When the Flashhead door is opened, the PWR ON lamp DS1 to turn off. Also interrupts power to relay K1, causing the high voltage to be shut off and the energy storage capacitors to discharge. When door is open and S1 is pulled out manually, the interlock is defeated, which allows the Flashhead to operate under power.

S2 MODE Interlock Switch: Three-position push/pull switch. When the Flashhead door is opened, transfers flash intensity mode select from remote control (by SGC-60 Master Controller) to local control using switch S3. When door is open and S2 is pulled out manually, the interlock is defeated, which allows the Flashhead to operate under remote mode control.

S3 MODE TEST Switch: Three-position rotary switch allows local flash intensity mode selection (Day, Twilight or Night) for the individual Flashhead, while not affecting the operation of any other Flashhead in the system.

F1 Main Power Line Fuse: Provides protection for AC power to transformer T1. Value varies with input AC line voltage. Refer to Section 7.0 for the correct fuse values. Honeywell provides the correct fuse for the supplied power configuration.

F2 Logic Power Line Fuse: Provides protection for the AC power to the logic transformer T2. Value varies with input line voltage. Refer to Section 7.0 for the correct fuse values. Honeywell provides the correct fuse for the supplied power configuration.

SG-60 High Intensity Strobe System

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Manual EPM-00000019 Rev A

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Contents Manual Number EPM-00000019-001 Union Place Simi Valley, CA Phone 805 Fax 805Rev Comment Approved DateDisclaimers Table of Contents Troubleshooting Maintenance Safety Information Qualified Personnel EPM-00000019-001 Vii Rev a Scope General DescriptionModel SGC-60 Master Controller Model SGF-60 Flashhead Safety Precautions Airport Systems Specifications Flashhead Fail System Configuration Power Configuration Configuration SwitchesSystem Controls Airport Systems Condition 1 You have a Catenary System Flashtube Installation Flashtube Installation Setting the Flashhead Elevation Airport Systems Master Controller Mounting Dimensions Flashhead Outline and Mounting Dimensions Installation Wiring Typical Wiring InstallationRed wire Photocell Black wire PhotocellWhite wire Photocell Blue wireMaster Controller TB5-NO4 Controlling the Red Light SystemMaster Controller TB3-C4 Responding to Top Red Beacon Failures9LCA Alarm Card C1 9LCA Alarm Card NC1Flex Conduit Typical Installation Layout Procedures for installation of conduit and tower wiringAirport Systems Airport Systems Flex Conduit Installation Junction Box Wiring Details Flex Conduit Installation Detail Splicing Details for WC000001 Cable WC000001 Cable OverviewAirport Systems Airport Systems 10 Flashhead Cable 10 Master Controller Circuit Board 11 Flashhead Digital Control Board Final Installation Check Power Up and System Tests If SW2-2 is set for an External RED system ON, then If SW2-2 is set for no External RED system OFF thenDay Mode Twilight Mode Night ModeAirport Systems Airport Systems Airport Systems Overall Description SGF-60 FlashheadAirport Systems Airport Systems Power Supplies CommunicationsMode Selection Flash Control Flash FeedbackHigh Voltage Rectification Flashtube TriggeringSGC-60 Master Controller Airport Systems Airport Systems Master Controller Board Schematic SGF-60 Flashhead System Schematic SGF-60 Digital Board Schematic SGF-60 Trigger/High-Voltage Board Schematic Troubleshooting RLC General Troubleshooting All Flashheads Stuck in Day Mode General Troubleshooting Flashhead Does Not Flash General Troubleshooting Flashhead Stuck in Day Mode Dual System-Specific Troubleshooting Catenary System-Specific Troubleshooting Chart SGC-60 Replacement Transformer White wire to the outer bottom right terminal Flashtube Installation Ambient Light Sensor Photocell Replacement Parts Description Part NumberSG-60 AOL Power Supply Component Location SG-60 AOL Flashhead Mounting Dimensions SG-60 AOL Power Supply Mounting Dimensions SG-60 AOL Wiring Installation SG-60 AOL Flashhead Component Locations SG-60 AOL Power Supply Component Locations SG-60 AOL Schematic