Honeywell SG-60 installation and operation guide Airport Systems

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Airport Systems

WARNING!

HIGH VOLTAGE is on the energy storage capacitors C1, C2, C3A and C3B when the High Voltage Indicator DS1 indicator is lit! (DS1 is the neon lamp located on the High Voltage & Trigger board - do not confuse the High Voltage Indicator DS1, with the PWR ON lamp DS1.)

It is possible to have high voltage on the energy storage capacitors even if all AC power has been removed from the system, even though the system is designed to drain the energy storage capacitors when power is removed.

3.2.1SGF-60 Motherboard

The Motherboard has no active components. It provides the necessary connections between the external power and control wires and the Digital and Trigger/High Voltage Cards.

It provides card edge sockets for the Trigger/High-Voltage Board (J1) and the Digital Board (J2). Logic signals enter the motherboard through the J3 cable connector. Most of the fast-on terminals (E1-E10) are used for high voltage and/or high-current connections.

3.2.2SGF-60 Digital Board

The digital board is responsible for coordinating all the activity within the Flashhead. The microcontroller U6 is the main processing units of the Flashhead. It receives, interprets, acts on, and replies to commands from the Master Controller. It also controls the energy selection relays, reads the manual mode select switches, controls the flashtube triggering, monitors the flash current. In the absence of any signals from the Master Controller, it will autonomously operate the strobe in Day Mode.

The following is a simplified sequence of events from the perspective of the Digital Board:

1.Wait to receive a flash request from Master Controller

2.Wait for next AC zero-crossing

3.Send trigger request signal to Trigger/High-Voltage Board

4.Check flash feedback current

5.Transmit a reply to Master Controller if the flash request was addressed to this Flashhead number and flash status is good.

6.Set K1, K2 Relays for next flash mode (Day, Twilight, Night)

7.Update Indicators DS2, DS3

SG-60 High Intensity Strobe System

3-3

Manual EPM-00000019 Rev A

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Contents Manual Number EPM-00000019-001 Union Place Simi Valley, CA Phone 805 Fax 805Rev Comment Approved DateDisclaimers Table of Contents Troubleshooting Maintenance Safety Information Qualified Personnel EPM-00000019-001 Vii Rev a Scope General DescriptionModel SGC-60 Master Controller Model SGF-60 Flashhead Safety Precautions Airport Systems Specifications Flashhead Fail System Configuration Configuration Switches Power ConfigurationSystem Controls Airport Systems Condition 1 You have a Catenary System Flashtube Installation Flashtube Installation Setting the Flashhead Elevation Airport Systems Master Controller Mounting Dimensions Flashhead Outline and Mounting Dimensions Installation Wiring Typical Wiring InstallationBlack wire Photocell White wire PhotocellRed wire Photocell Blue wireControlling the Red Light System Master Controller TB3-C4Master Controller TB5-NO4 Responding to Top Red Beacon Failures9LCA Alarm Card C1 9LCA Alarm Card NC1Flex Conduit Typical Installation Layout Procedures for installation of conduit and tower wiringAirport Systems Airport Systems Flex Conduit Installation Junction Box Wiring Details Flex Conduit Installation Detail Splicing Details for WC000001 Cable WC000001 Cable OverviewAirport Systems Airport Systems 10 Flashhead Cable 10 Master Controller Circuit Board 11 Flashhead Digital Control Board Final Installation Check Power Up and System Tests If SW2-2 is set for an External RED system ON, then If SW2-2 is set for no External RED system OFF thenDay Mode Twilight Mode Night ModeAirport Systems Airport Systems Airport Systems Overall Description SGF-60 FlashheadAirport Systems Airport Systems Power Supplies CommunicationsMode Selection Flash Control Flash FeedbackHigh Voltage Rectification Flashtube TriggeringSGC-60 Master Controller Airport Systems Airport Systems Master Controller Board Schematic SGF-60 Flashhead System Schematic SGF-60 Digital Board Schematic SGF-60 Trigger/High-Voltage Board Schematic Troubleshooting RLC General Troubleshooting All Flashheads Stuck in Day Mode General Troubleshooting Flashhead Does Not Flash General Troubleshooting Flashhead Stuck in Day Mode Dual System-Specific Troubleshooting Catenary System-Specific Troubleshooting Chart SGC-60 Replacement Transformer White wire to the outer bottom right terminal Flashtube Installation Ambient Light Sensor Photocell Replacement Parts Description Part NumberSG-60 AOL Power Supply Component Location SG-60 AOL Flashhead Mounting Dimensions SG-60 AOL Power Supply Mounting Dimensions SG-60 AOL Wiring Installation SG-60 AOL Flashhead Component Locations SG-60 AOL Power Supply Component Locations SG-60 AOL Schematic