Honeywell SG-60 Splicing Details for WC000001 Cable, WC000001 Cable Overview

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Airport Systems

The flex conduit will need to be properly mounted to the horizontal and vertical struts by way of the supplied 20-inch cable ties. These cable ties should be placed at a minimum of 3 feet apart for proper bonding to the tower structure. The distance between the cable ties may need to be reduced if the installer sees that the 3-foot distance will not allow for proper bonding and securing to the tower.

Figure 2-5, Page 2-15 depicts a standard installation layout for the Flashhead pigtails and flex conduit.

2.4.7.2Splicing Details for WC000001 Cable

The installation of the data/communication cable is the most important part of the High Intensity Lighting system installation. Without a sound connection for the data cable, the entire system will not work properly. Insure that the following steps are followed to insure a proper installation and connection.

NOTE: Splicing of the cables at any other location besides the light level is not recommended. The intermediate junction boxes between the light levels should be used as pull boxes and for strain relief only, with no splices.

The WC000001 cable is a multi-conductor cable that is used for the interconnection of the flashhead to the junction box. The WC000001 cable consists of the following wires/cable:

Figure 2-9: WC000001 Cable Overview

Item 1 (A, B, S) is the data/communication cable that is used to transmit all the data from the master controller, SGC-60, to the flashhead, SGF-60. Without a proper connection, the lighting system will flash erratically, or default to Day mode.

Items 2, 3, and 4 are used for the power input from the junction box to the flashhead.

Item 5 is the Drain Wire for the outer cable shield.

SG-60 High Intensity Strobe System

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Manual EPM-00000019 Rev A

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Contents Manual Number EPM-00000019-001 Union Place Simi Valley, CA Phone 805 Fax 805Rev Comment Approved DateDisclaimers Table of Contents Troubleshooting Maintenance Safety Information Qualified Personnel EPM-00000019-001 Vii Rev a Scope General DescriptionModel SGC-60 Master Controller Model SGF-60 Flashhead Safety Precautions Airport Systems Specifications Flashhead Fail System Configuration Power Configuration Configuration SwitchesSystem Controls Airport Systems Condition 1 You have a Catenary System Flashtube Installation Flashtube Installation Setting the Flashhead Elevation Airport Systems Master Controller Mounting Dimensions Flashhead Outline and Mounting Dimensions Installation Wiring Typical Wiring InstallationBlack wire Photocell White wire PhotocellRed wire Photocell Blue wireControlling the Red Light System Master Controller TB3-C4Master Controller TB5-NO4 Responding to Top Red Beacon Failures9LCA Alarm Card C1 9LCA Alarm Card NC1Flex Conduit Typical Installation Layout Procedures for installation of conduit and tower wiringAirport Systems Airport Systems Flex Conduit Installation Junction Box Wiring Details Flex Conduit Installation Detail Splicing Details for WC000001 Cable WC000001 Cable OverviewAirport Systems Airport Systems 10 Flashhead Cable 10 Master Controller Circuit Board 11 Flashhead Digital Control Board Final Installation Check Power Up and System Tests If SW2-2 is set for an External RED system ON, then If SW2-2 is set for no External RED system OFF thenDay Mode Twilight Mode Night ModeAirport Systems Airport Systems Airport Systems Overall Description SGF-60 FlashheadAirport Systems Airport Systems Power Supplies CommunicationsMode Selection Flash Control Flash FeedbackHigh Voltage Rectification Flashtube TriggeringSGC-60 Master Controller Airport Systems Airport Systems Master Controller Board Schematic SGF-60 Flashhead System Schematic SGF-60 Digital Board Schematic SGF-60 Trigger/High-Voltage Board Schematic Troubleshooting RLC General Troubleshooting All Flashheads Stuck in Day Mode General Troubleshooting Flashhead Does Not Flash General Troubleshooting Flashhead Stuck in Day Mode Dual System-Specific Troubleshooting Catenary System-Specific Troubleshooting Chart SGC-60 Replacement Transformer White wire to the outer bottom right terminal Flashtube Installation Ambient Light Sensor Photocell Replacement Parts Description Part NumberSG-60 AOL Power Supply Component Location SG-60 AOL Flashhead Mounting Dimensions SG-60 AOL Power Supply Mounting Dimensions SG-60 AOL Wiring Installation SG-60 AOL Flashhead Component Locations SG-60 AOL Power Supply Component Locations SG-60 AOL Schematic