Honeywell SG-60 installation and operation guide Power Supplies, Communications

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Airport Systems

The Digital Board functions are discussed in more detail below.

3.2.2.1Power Supplies

The Digital board rectifies (DB1) and filters (C4) the 24VAC output of the Flashhead T2 transformer, and uses the resulting unregulated voltage to power the K1, K2, and K3 relays. The K3 relay coil is wired directly to this supply. K3 will be energized whenever power is supplied to the digital board. Power to the K1 and K2 relay coils is controlled by the micro-controller.

The unregulated power that feeds the relays is regulated by VR1 to +15VDC. This is used to power the logic and control circuitry on the Trigger/High-Voltage Board. (Connection between the boards is made by traces on the Motherboard.)

The Digital board also rectifies (DB2) and filters (C5) one of the 12VAC outputs of the Flashhead T2 transformer. This unregulated voltage is supplied to the power down circuit (described below), and VR2. VR2 provides regulated 5V power to the microcontroller and other logic chips. When 5V logic power is present, DS1 turns on (red).

The power-down circuit can briefly shut down the input to VR2, effectively removing all logic power from the board. The power-down logic has its own independent 5V power (using simple zener diode regulation of the DB2/C5 output). The shutdown circuit does not affect the relay or +15V supplies (although the K1 and K2 relays cannot be energized as long as the micro-controller is unpowered). You can test the function of the power-down circuit by pressing the S1 pushbutton for about 1 second. You should see DS1 turn off momentarily, and then as DS1 turns back on, you should see the LED check as the microcontroller software initializes (DS2 and DS3 should quickly blink together twice).

3.2.2.2Communications

The Digital Board receives commands from the Master Controller via an RS485 serial link. The RS485 transceiver chip U11 is protected from voltage transients by surge suppression devices and by transformer/optical isolation from chassis ground and the rest of the digital board.

If a voltage transient destabilizes the communications hardware or the main processor, the Digital Board will remove and restore its own logic power, thus clearing any momentary hardware (or software) faults. See 3.2.2.1 above for more information on the power down circuit.

SW4-1 (TERM) provides the necessary termination resistance for the RS485 serial network. Each end of the cable should be terminated with a resistor. Typically, only one flashhead (one of the ones farthest from the Master Controller) will have SW4-1 set to ON. All other flashheads will have SW4-1 set to OFF.

Every Flashhead must be assigned a unique address or ID (flashhead number) from 1 through 24 inclusive, so the Master Controller can monitor the status of each individual Flashhead. The Flashhead number is set using SW3. Set the SW3 switches so that their total value equals the desired flashhead number. The value for each switch

SG-60 High Intensity Strobe System

3-4

Manual EPM-00000019 Rev A

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Contents Union Place Simi Valley, CA Phone 805 Fax 805 Manual Number EPM-00000019-001Approved Date Rev CommentDisclaimers Table of Contents Troubleshooting Maintenance Safety Information Qualified Personnel EPM-00000019-001 Vii Rev a General Description ScopeModel SGC-60 Master Controller Model SGF-60 Flashhead Safety Precautions Airport Systems Specifications Flashhead Fail System Configuration System Controls Power ConfigurationConfiguration Switches Airport Systems Condition 1 You have a Catenary System Flashtube Installation Flashtube Installation Setting the Flashhead Elevation Airport Systems Master Controller Mounting Dimensions Flashhead Outline and Mounting Dimensions Typical Wiring Installation Installation WiringWhite wire Photocell Black wire PhotocellRed wire Photocell Blue wireMaster Controller TB3-C4 Controlling the Red Light SystemMaster Controller TB5-NO4 Responding to Top Red Beacon Failures9LCA Alarm Card NC1 9LCA Alarm Card C1Procedures for installation of conduit and tower wiring Flex Conduit Typical Installation LayoutAirport Systems Airport Systems Flex Conduit Installation Junction Box Wiring Details Flex Conduit Installation Detail WC000001 Cable Overview Splicing Details for WC000001 CableAirport Systems Airport Systems 10 Flashhead Cable 10 Master Controller Circuit Board 11 Flashhead Digital Control Board Final Installation Check Power Up and System Tests If SW2-2 is set for no External RED system OFF then If SW2-2 is set for an External RED system ON, thenDay Mode Night Mode Twilight ModeAirport Systems Airport Systems Airport Systems SGF-60 Flashhead Overall DescriptionAirport Systems Airport Systems Communications Power SuppliesMode Selection Flash Feedback Flash ControlFlashtube Triggering High Voltage RectificationSGC-60 Master Controller Airport Systems Airport Systems Master Controller Board Schematic SGF-60 Flashhead System Schematic SGF-60 Digital Board Schematic SGF-60 Trigger/High-Voltage Board Schematic Troubleshooting RLC General Troubleshooting All Flashheads Stuck in Day Mode General Troubleshooting Flashhead Does Not Flash General Troubleshooting Flashhead Stuck in Day Mode Dual System-Specific Troubleshooting Catenary System-Specific Troubleshooting Chart SGC-60 Replacement Transformer White wire to the outer bottom right terminal Flashtube Installation Ambient Light Sensor Photocell Description Part Number Replacement PartsSG-60 AOL Power Supply Component Location SG-60 AOL Flashhead Mounting Dimensions SG-60 AOL Power Supply Mounting Dimensions SG-60 AOL Wiring Installation SG-60 AOL Flashhead Component Locations SG-60 AOL Power Supply Component Locations SG-60 AOL Schematic