Honeywell SG-60 installation and operation guide High Voltage Rectification, Flashtube Triggering

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Airport Systems

3.2.3.1High Voltage Rectification

This section of the Trigger/High-Voltage Board provides the DC to charge the energy storage capacitors that power the flashtube.

The high voltage AC from the ferro-resonant power transformer T1 pins T1-7 and T1-8 is output to the Trigger/High-Voltage board through the Flashhead motherboard pins E5 and E6, respectively. The high-power diode bridge DB1 rectifies the incoming 2000Vp-p voltage to pulsed 2000VDC. This DC voltage is sent to charge the energy storage capacitors through Flashhead motherboard pins E7 (+) and E4 (-). Voltage divider circuit R6 - R10 with a series neon lamp, High Voltage Indicator DS1, is connected to the bridge output. High Voltage Indicator DS1 lights whenever high voltage is present.

3.2.3.2Flashtube Triggering

The trigger control section receives +15V power from the Digital Board. The Digital Board also provides the trigger request signal telling the Trigger/High-Voltage Board to fire the flashtube.

The heart of the Trigger circuit consists of a trigger capacitor C4, SCR Q4, and unijunction transistor Q3. The trigger circuit energy is derived from terminals T1-6 and T1-2 of transformer T1 through a rectifier circuit in the trigger control section. This trigger energy is stored in a 0.5μF capacitor C4, whose charge path is through the primary coil of the high voltage trigger transformer T2 to ground.

Microcontroller U1 synchronizes the actual flashtube firing more precisely with the high voltage zero crossing. It buffers incoming trigger requests from the Digital Board, and

U1 pin 9 receives the trigger request signal from Digital Board U3 (about a 500μsec low). U1 waits for a high-voltage zero crossing to pass, and then drives pin 10 is high to charge C3. As soon as U1 detects the next high voltage zero crossing on pin 6, it drives pin 10 low for 500μsec. This momentarily forces the gate of Q3 below the anode of Q3, triggering Q3, a snap-action unijunction switch. C3 discharges through Q3 with a fast rising current, driving the gate of SCR Q4. SCR Q4 then turns on, switching 0.5μF capacitor C4, charged to 450 volts, into the primary coil of the series trigger transformer T3, located on the flashtube assembly. The series trigger transformer T3 steps the pulse to approximately 15KV, flashing the flashtube V1. The recharge current for the capacitor C4 is limited by a series resistor to a value below the hold-in current of the SCR Q4 so that it turns off, allowing capacitor C4 to charge again in time for the next flash.

If another trigger request signal has arrived from the Digital Board, C3 is immediately charged and the process is repeated until all trigger requests are processed.

The Trigger/High-Voltage Board will only fire the flashtube in response to a trigger request from the Digital Board. For night flashes composed of multiple pulses, the Trigger/High-Voltage Board requires a series of requests from the Digital Board.

If the U1 microcontroller cannot detect the high-voltage zero crossing, it will fire the flashtube immediately after receiving the trigger request from the Digital Card.

SG-60 High Intensity Strobe System

3-7

Manual EPM-00000019 Rev A

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Contents Manual Number EPM-00000019-001 Union Place Simi Valley, CA Phone 805 Fax 805Rev Comment Approved DateDisclaimers Table of Contents Troubleshooting Maintenance Safety Information Qualified Personnel EPM-00000019-001 Vii Rev a Scope General DescriptionModel SGC-60 Master Controller Model SGF-60 Flashhead Safety Precautions Airport Systems Specifications Flashhead Fail System Configuration System Controls Power ConfigurationConfiguration Switches Airport Systems Condition 1 You have a Catenary System Flashtube Installation Flashtube Installation Setting the Flashhead Elevation Airport Systems Master Controller Mounting Dimensions Flashhead Outline and Mounting Dimensions Installation Wiring Typical Wiring InstallationBlack wire Photocell White wire PhotocellRed wire Photocell Blue wireControlling the Red Light System Master Controller TB3-C4Master Controller TB5-NO4 Responding to Top Red Beacon Failures9LCA Alarm Card C1 9LCA Alarm Card NC1Flex Conduit Typical Installation Layout Procedures for installation of conduit and tower wiringAirport Systems Airport Systems Flex Conduit Installation Junction Box Wiring Details Flex Conduit Installation Detail Splicing Details for WC000001 Cable WC000001 Cable OverviewAirport Systems Airport Systems 10 Flashhead Cable 10 Master Controller Circuit Board 11 Flashhead Digital Control Board Final Installation Check Power Up and System Tests If SW2-2 is set for an External RED system ON, then If SW2-2 is set for no External RED system OFF thenDay Mode Twilight Mode Night ModeAirport Systems Airport Systems Airport Systems Overall Description SGF-60 FlashheadAirport Systems Airport Systems Power Supplies CommunicationsMode Selection Flash Control Flash FeedbackHigh Voltage Rectification Flashtube TriggeringSGC-60 Master Controller Airport Systems Airport Systems Master Controller Board Schematic SGF-60 Flashhead System Schematic SGF-60 Digital Board Schematic SGF-60 Trigger/High-Voltage Board Schematic Troubleshooting RLC General Troubleshooting All Flashheads Stuck in Day Mode General Troubleshooting Flashhead Does Not Flash General Troubleshooting Flashhead Stuck in Day Mode Dual System-Specific Troubleshooting Catenary System-Specific Troubleshooting Chart SGC-60 Replacement Transformer White wire to the outer bottom right terminal Flashtube Installation Ambient Light Sensor Photocell Replacement Parts Description Part NumberSG-60 AOL Power Supply Component Location SG-60 AOL Flashhead Mounting Dimensions SG-60 AOL Power Supply Mounting Dimensions SG-60 AOL Wiring Installation SG-60 AOL Flashhead Component Locations SG-60 AOL Power Supply Component Locations SG-60 AOL Schematic