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Conair GB/ WSB manual Gravimetric Blenders, GB and WSB models with 4-componentcontrol, Phone: 412

Models: GB/ WSB

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Gravimetric Blenders

GB and WSB models with 4-component control

Installation

Maintenance

Operation

Troubleshooting

	Instant Access	The Conair Group, Inc.
		One Conair Drive
	Parts and Service
		Pittsburgh, PA 15202
	(800) 458-1960
		Phone: (412) 312-6000
	(814) 437-6861	Fax: (412)-312-6320

www.conairnet.com

UGB006/1103

Page 1

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Conair GB/ WSB manual Gravimetric Blenders, GB and WSB models with 4-componentcontrol, Installation Maintenance Operation

Contents

Troubleshooting Installation Maintenance OperationInstant Access Parts and ServiceModel numbers Date Manual Number UGB006/1103 Serial numbersSAFETY HAZARDS TABLE of CONTENTSASSEMBLY Assembly and Installation InstructionsASSEMBLY INSTRUCTIONS SAFETY HAZARDSVery little assembly is required ALSO: pay attention to the section on wiringunless power is completely disconnected Page SAFETY HAZARDSSAFETY FEATURES SAFETY INTERLOCK SWITCHACCURACY of THIS MANUAL Page DISCLAIMERS PRODUCTION of FAULTY PRODUCTPage a.Air solenoids into the multi-pinplug 3.Hang the Color and Additive Feedersc.Mixer motor into right side of controller d.Sensor cord plug into right side of controllerWIRING CONSIDERATIONS PROCEDURE CHECK OUT PROCEDURETURN POWER ON followed by the actual weight of material in thePRESS REG KEY for damage to load cells or load cell wires DIAGNOSTICS - for the CHECK OUT PROCEDUREIf pressing * does not display PASSWORD Check the 1/2 amp fuse on panel frontThe possible models are display a weight of load cells are displaying a weight close tograms, you should recalibrate them, that is reset ZERO weightRATE CALIBRATION SELECTED MODELS - SPECIAL INSTRUCTIONS INSTRUCTIONS FOR NORMAL OPERATION To increase throughput, using the FAST key, read SPECIAL FEATURESNORMAL OPERATING SEQUENCE - EACH CYCLE To change the MIXER RUN TIME, readPRINTER OUTPUT and TROUBLESHOOTING sections To LOCK OUT others from changing settings, readswitch DOWN Turn POWER ON2.STOP END OF CYCLE / CONTINUE switch CONTROLS and OUTPUTS 1.POWER ON switch3.IMMEDIATE PAUSE / CONTINUE switch 4.REGRIND thumbwheel switch 00 totime. The weight in the total weightthe bin is updated dispense the displayed weight does notRIGHT COLUMN ALARMS 6.ALM Alarm output operating1.Alarm is on because Regrind ran out 2.Alarm is on because Natural ran out14.MIXER MOTOR OUTLET 15.MIXER MOTOR ON/OFF/TIMED SWITCH16.MIXER MOTOR FUSE 17.LOAD CELL input port20.PANEL FUSE for duplex receptacle - 3 amp 19.COMPUTER input / output21.PANEL FUSE for processor - 1/2 amp 22.INTERNAL FUSESStop, alarm MAX wt exceeded 99 Enable calibration of load cellsAlarm on weight drop Special AlarmsWeight of NATURAL Weight of REGRIND that has been dispensedWeight of COLOR Weight of ADDITIVETHUMBWHEEL switch settings current settings are saved into memoryWEIGHT of alarm butDisplay will say CP ##### Assuming a proper FLG parameter is setDisplay will say AT ##### Press again to return to normal operationvolumetric weights being takenFAST This keythe MAINTENANCE section problemsEXIT will exitweight of about 4 seconds max.. CE will cancel entrywhen this key EXIT will exit the sequencefor proper full-weight If you wish to reset the controllerscale display, use any known weight Place this weightPress EXIT when desired flag status is displayed Power On will always set this flag to OFFSTAR FUNCTIONS available in this mode Use the * key to toggle flag ON or OFFThe default display is will cancel a number entry before the lastPARAMETERS: Press the PARA key to display the tableThe remaining five entries are two digits each Use the CE key to toggle from one to the otherMONTH , DAY , YEAR , HOUR , MIN resides in three places ROM, RAM, and EEPROMPage 44 This flag for SPECIAL APPLICATIONS ONLY2.Move the pause switch to IMMEDIATE PAUSE To RESET TOTALS to zeroPress EXIT when done 47 This flag is for GT totalizer models onlyUse the * key to toggle flag ON or OFF Press EXIT when desired flag status is displayedPage Page The keypad sequence Press EXIT when done to save new settingsPress *,8,3. Display will say COL OFF PagePress EXIT when desired flag status is displayed Power On will always set this flag to OFFUse the * key to toggle flag ON or OFF Page2.Press *88 for printout of empty bin TARE weight The recommended procedure isPower On will always set this flag to OFF Press EXIT when desired flag status is displayedPERCENTS are expressed in tenths for settings WEIGHTS are always expressed as GRAMSLast digit = number of retries before ALARM = sound alarm, hold process00100 settings 00010 settingsJOG 03030 Mix blade JOG count and interval No change is requiredUpper SETTING limits for thumbwheels resetSettings greater than limit are held to limit Lower SETTING limit for REGRINDCRP ARP CNC ANCCRD ARD RLA 00020 Lag TIME before dumping ACTUALLY startsYield Control - Counts per unit Length BCR 00000 For BAR CODE input equipped blendersPTD 00020 Yield Control - Pulse Train Delta MCT 00000 Monitor Cycle Timefor Micro Pulse devices only FULL EXPLANATION OF PARAMETERSPage ALARM, Continue retries NO ALARM, NO RETRIESALARM, Stop ALARM, Stop3Digits 4 and 5 set the time delay before opening 2Digits 2 and 3 set the time delay before closingother correction to allow the process to continue change to run the mixer a longer timed periodKDF / WDF DTI probably no need to ever change thisPage EXAMPLE: ROC set to ROC _XT change if you want less then 00.1 percentPage Page EXAMPLE: ROC set to ROCIf ROV = adjustedto 9 ROV 00001 to ROV 00009, thenExample: RHL is switch90 and 10 percent zero, ROVTH and TL MAX set automatically if FUL parameter is changedPage _SE This might be useful LT1 and LT2 adjusted automatically after each cyclea loader _PT for augers and micro pulse devices onlychanges itself AUTOMATICALLY over time _WT 00080 and _TIPage _RP and _RD probably no need to ever change this _RD is reset AUTOMATICALLY shortly after POWER ONPage Use minimum plus _LA change if you change metering devicePage Typical LAG TIMES are: minimum plus five 12- for an AC motor being powered through a relay20- for a 1 air cylinder sliding a dispense valve 127- for an automatic speed controllerFor Extrusion Control Systems only XCV + XRCTCV + TRC For Extrusion Control Systems onlyExtrusion Control Adjustment Limit batch weight of 2000 gramsExtrusion Control - Upper Adjustment Limit Yield Control - extrusion controlMonitor Cycle Time MCT 02060, an alarm willWhen 00000Page The Model 220 list is the ORIGINAL BASE list PARAMETER DEFAULT SETTINGS - FOUR SOFTWAREBase 3K Base 10K26000 2600022400 30000CHANGING PARAMETERS PART PASSWORDPRINTED OUTPUTS MONITORING11/10/97 * * 16:17:53 * RECIPE The CYCLE headingOPR000 DATA lineTARE WEIGHT. DATA line WHAT TO CHECK FOR TOTAL BATCH WEIGHT: DATA lineOptional BAILOUT line PageIn the example above FLOW RATE NUMBERS: DATA lineDevice Approximate gramsDISPENSE TIMING DATA line ERROR CORRECTIONS: RATE NUMBERS. DATA linePage Page PERCENTAGE ERRORS: DATA line^weight dispensed SPECIAL TESTS Using the *54 flag^weight dispensed 3.Third, look at the dispense TIME DATA linePARAMETER, PRT The printout looks like this MATERIAL USAGE INFORMATIONDATE TIMEPASSWORD PART IV - TROUBLESHOOTINGPress: * Display will say: PASSWORD WHAT TO DOPage INCREASING THROUGHPUTSee WIRING CONSIDERATIONS, ASSEMBLY section TYPICAL PROBLEMSALARM begins to flash The load cells are not plugged inPage weight in Turn POWER ONIf the ALARM flashes NORMAL OPERATING SEQUENCENATURAL second If ALARM flashesCOLOR third and ADDITIVE fourth MATERIAL RUNS OUTVERIFYING LOAD CELL FUNCTION Most Problems are related to LOAD CELL functionAn over-stressedload cell willPASSWORD LOAD CELL RAW SIGNAL READOUTTo observe this number continuously4.Repeat step 2, recording the weight readings Wait for dispense then record the new weightBe in the PROGRAM mode. *22222 1.Start with an empty weigh bin2.When all else fails 1.When a NEW PROGRAM CHIP has been installedCLEAR ROUTINE CLEAR ALL - RESTARTHARDWARE ADJUSTMENTS AIR PRESSURE PART VI - HARDWARE MAINTENANCEAdjusting sensor sensitivity OFF when the mix blade passes near itPage CLEAN OUT ISSUESPage MIX PROBLEMSPage Air drives have these advantagesRECALIBRATION OF LOAD CELLS DISPENSE GATES BLENDER PREVENTIVE MAINTENANCELOAD CELLS WEIGH BINSTurn unit on; POWER, PAUSE, and STOP switches up Leave all thumbwheel switches on zero2.using a printer for a printed record 77 and *54 PRINTOUTSby switching to To reset theswitch to IMMEDIATE PAUSE press ALARM SILENCE to clear17 pin connector COMPUTER OUTPUTS - WIRING SUPPLEMENTto the outside world through this connector wire colorAPPENDIX A-1 WE’RE HERE TO HELPHOW TO CONTACT CUSTOMER SERVICE CALLWARRANTY LIMITATIONS EQUIPMENT GUARANTEE PERFORMANCE WARRANTYAPPENDIX A-2 APPENDIX B SPECIFICATIONSAPPENDIX B SPECIFICATIONSCONTROL B C A B TOP VIEWSPECIFICATIONS GRAVIMETRIC BATCH BLENDERS GB 220 and 420 ModelsAPPENDIX B APPENDIX B SPECIFICATIONSAPPENDIX B SPECIFICATIONSC C C APPENDIX B SPECIFICATIONSSPECIFICATIONS GRAVIMETRIC BATCH BLENDERS WSBM Series modelsAPPENDIX B APPENDIX B SPECIFICATIONSTop View D Top View, R Model DSPECIFICATIONS GRAVIMETRIC BATCH BLENDERS WSB 220 and 420 ModelsAPPENDIX B Dimensions inches mm SPECIFICATIONSAPPENDIX B MODELSWSB 920, 940, 950 and 960 Models GRAVIMETRIC BATCH BLENDERSSPECIFICATIONS APPENDIX BSPECIFICATIONS WSB 1840, 1850 and 1860 ModelsGRAVIMETRIC BATCH BLENDERS APPENDIX BAPPENDIX C APPENDIX C APPENDIX C APPENDIX C APPENDIX C APPENDIX C APPENDIX C APPENDIX C

Gravimetric Blenders

GB and WSB models with 4-component control

Installation

Troubleshooting

Instant Access

The Conair Group, Inc.

One Conair Drive

Parts and Service

Pittsburgh, PA 15202

Phone: (412) 312-6000

Fax: (412)-312-6320

www.conairnet.com