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Conair GB/ WSB manual Press Reg Key

Models: GB/ WSB

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PRESS "REG" KEY		Regrind air solenoid will operate.
		LED #	1 will light.
		The Regrind dump valve will open.
		Press	"REG" repeatedly to observe operation.
PRESS "NAT" KEY		Natural air solenoid will operate.
		LED #	2 will light.
		The Natural dump valve will open.
		Press	"NAT" repeatedly to observe operation.
PRESS "COL" KEY		Internal relay will close powering Color outlet.
		Color	feeder will run.
		LED #	3 will light.
		Press	"COL" repeatedly to observe operation.
PRESS "ADD" KEY		Relay	will close powering Additive outlet.
		Additive feeder will run.
		LED #	4 will light.
		Press	"ADD" repeatedly to observe operation.
PRESS "DUMP" KEY		The dump air solenoid will operate.
		LED #	5 will light.
		The weigh bin dump valve will open.
		Press	"DUMP" repeatedly to observe operation.
PRESS "ALARM" KEY		The Strobe Light and Beeper will operate.
		LED #	6 will light.
PRESS "MIX" KEY		The Mixer Motor will run.
		LED #	7 will light.
		(Mix blade turns counter clockwise when observed
		through window.)
		(Mixer switch must be down; timed position.)
PRESS "HOLD" KEY		The Flow Control Valve will operate.
		(This	is an optional device).
		LED #	8 will light.
PRESS "EXIT" KEY		Press	two times to return to normal mode.
		Verify normal mode by observing that there is NO
		letter P in the display (		x.x).
+-----------------------------------------------------------					+
¦	If you have made it this far, congratulations.				¦
¦			You have done well.		¦
¦	The load cells and		controller are functioning properly.		¦
+-----------------------------------------------------------					+
+	--------------------------------------------------------				+
¦					¦
¦	PROCEED TO:	LOAD CELL CALIBRATION		Skip 2 Pages	¦
¦					¦
+	--------------------------------------------------------				+

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Conair GB/ WSB manual Press Reg Key

Contents

Parts and Service Installation Maintenance OperationTroubleshooting Instant AccessModel numbers Date Manual Number UGB006/1103 Serial numbersAssembly and Installation Instructions TABLE of CONTENTSSAFETY HAZARDS ASSEMBLYALSO: pay attention to the section on wiring SAFETY HAZARDSASSEMBLY INSTRUCTIONS Very little assembly is requiredSAFETY INTERLOCK SWITCH Page SAFETY HAZARDSunless power is completely disconnected SAFETY FEATURESACCURACY of THIS MANUAL Page DISCLAIMERS PRODUCTION of FAULTY PRODUCTPage d.Sensor cord plug into right side of controller 3.Hang the Color and Additive Feedersa.Air solenoids into the multi-pinplug c.Mixer motor into right side of controllerWIRING CONSIDERATIONS followed by the actual weight of material in the CHECK OUT PROCEDUREPROCEDURE TURN POWER ONPRESS REG KEY Check the 1/2 amp fuse on panel front DIAGNOSTICS - for the CHECK OUT PROCEDUREfor damage to load cells or load cell wires If pressing * does not display PASSWORDThe possible models are ZERO weight load cells are displaying a weight close todisplay a weight of grams, you should recalibrate them, that is resetRATE CALIBRATION SELECTED MODELS - SPECIAL INSTRUCTIONS INSTRUCTIONS FOR NORMAL OPERATION To change the MIXER RUN TIME, read SPECIAL FEATURESTo increase throughput, using the FAST key, read NORMAL OPERATING SEQUENCE - EACH CYCLETurn POWER ON To LOCK OUT others from changing settings, readPRINTER OUTPUT and TROUBLESHOOTING sections switch DOWN4.REGRIND thumbwheel switch 00 to CONTROLS and OUTPUTS 1.POWER ON switch2.STOP END OF CYCLE / CONTINUE switch 3.IMMEDIATE PAUSE / CONTINUE switchdispense the displayed weight does not the total weighttime. The weight in the bin is updated2.Alarm is on because Natural ran out 6.ALM Alarm output operatingRIGHT COLUMN ALARMS 1.Alarm is on because Regrind ran out17.LOAD CELL input port 15.MIXER MOTOR ON/OFF/TIMED SWITCH14.MIXER MOTOR OUTLET 16.MIXER MOTOR FUSE22.INTERNAL FUSES 19.COMPUTER input / output20.PANEL FUSE for duplex receptacle - 3 amp 21.PANEL FUSE for processor - 1/2 ampSpecial Alarms 99 Enable calibration of load cellsStop, alarm MAX wt exceeded Alarm on weight dropWeight of ADDITIVE Weight of REGRIND that has been dispensedWeight of NATURAL Weight of COLORalarm but current settings are saved into memoryTHUMBWHEEL switch settings WEIGHT ofPress again to return to normal operation Assuming a proper FLG parameter is setDisplay will say CP ##### Display will say AT #####This key weights being takenvolumetric FASTwill exit problemsthe MAINTENANCE section EXITEXIT will exit the sequence about 4 seconds max.. CE will cancel entryweight of when this keyPlace this weight If you wish to reset the controllerfor proper full-weight scale display, use any known weightUse the * key to toggle flag ON or OFF Power On will always set this flag to OFFPress EXIT when desired flag status is displayed STAR FUNCTIONS available in this modetable will cancel a number entry before the lastThe default display is PARAMETERS: Press the PARA key to display theresides in three places ROM, RAM, and EEPROM Use the CE key to toggle from one to the otherThe remaining five entries are two digits each MONTH , DAY , YEAR , HOUR , MINPage 44 This flag for SPECIAL APPLICATIONS ONLY47 This flag is for GT totalizer models only To RESET TOTALS to zero2.Move the pause switch to IMMEDIATE PAUSE Press EXIT when donePage Press EXIT when desired flag status is displayedUse the * key to toggle flag ON or OFF Page Page Press EXIT when done to save new settingsThe keypad sequence Press *,8,3. Display will say COL OFFPage Power On will always set this flag to OFFPress EXIT when desired flag status is displayed Use the * key to toggle flag ON or OFFPress EXIT when desired flag status is displayed The recommended procedure is2.Press *88 for printout of empty bin TARE weight Power On will always set this flag to OFF= sound alarm, hold process WEIGHTS are always expressed as GRAMSPERCENTS are expressed in tenths for settings Last digit = number of retries before ALARMNo change is required 00010 settings00100 settings JOG 03030 Mix blade JOG count and intervalLower SETTING limit for REGRIND resetUpper SETTING limits for thumbwheels Settings greater than limit are held to limitRLA 00020 Lag TIME before dumping ACTUALLY starts CNC ANCCRP ARP CRD ARDMCT 00000 Monitor Cycle Time BCR 00000 For BAR CODE input equipped blendersYield Control - Counts per unit Length PTD 00020 Yield Control - Pulse Train DeltaPage FULL EXPLANATION OF PARAMETERSfor Micro Pulse devices only ALARM, Stop NO ALARM, NO RETRIESALARM, Continue retries ALARM, Stopchange to run the mixer a longer timed period 2Digits 2 and 3 set the time delay before closing3Digits 4 and 5 set the time delay before opening other correction to allow the process to continuePage DTI probably no need to ever change thisKDF / WDF Page _XT change if you want less then 00.1 percentEXAMPLE: ROC set to ROC Page EXAMPLE: ROC set to ROCROV 00009, then adjustedIf ROV = to 9 ROV 00001 tozero, ROV switchExample: RHL is 90 and 10 percentPage MAX set automatically if FUL parameter is changedTH and TL _SE This might be useful _PT for augers and micro pulse devices only adjusted automatically after each cycleLT1 and LT2 a loaderPage _WT 00080 and _TIchanges itself AUTOMATICALLY over time Page _RD is reset AUTOMATICALLY shortly after POWER ON_RP and _RD probably no need to ever change this Page _LA change if you change metering deviceUse minimum plus 127- for an automatic speed controller 12- for an AC motor being powered through a relayTypical LAG TIMES are: minimum plus five 20- for a 1 air cylinder sliding a dispense valveFor Extrusion Control Systems only XCV + XRCFor Extrusion Control Systems only TCV + TRCYield Control - extrusion control batch weight of 2000 gramsExtrusion Control Adjustment Limit Extrusion Control - Upper Adjustment Limit00000 MCT 02060, an alarm willMonitor Cycle Time WhenPage Base 10K PARAMETER DEFAULT SETTINGS - FOUR SOFTWAREThe Model 220 list is the ORIGINAL BASE list Base 3K30000 2600026000 22400CHANGING PARAMETERS MONITORING PASSWORDPART PRINTED OUTPUTSDATA line The CYCLE heading11/10/97 * * 16:17:53 * RECIPE OPR000Page WHAT TO CHECK FOR TOTAL BATCH WEIGHT: DATA lineTARE WEIGHT. DATA line Optional BAILOUT lineApproximate grams FLOW RATE NUMBERS: DATA lineIn the example above DevicePage ERROR CORRECTIONS: RATE NUMBERS. DATA lineDISPENSE TIMING DATA line Page PERCENTAGE ERRORS: DATA line3.Third, look at the dispense TIME DATA line SPECIAL TESTS Using the *54 flag^weight dispensed ^weight dispensedTIME MATERIAL USAGE INFORMATIONPARAMETER, PRT The printout looks like this DATEWHAT TO DO PART IV - TROUBLESHOOTINGPASSWORD Press: * Display will say: PASSWORDPage INCREASING THROUGHPUTThe load cells are not plugged in TYPICAL PROBLEMSSee WIRING CONSIDERATIONS, ASSEMBLY section ALARM begins to flashPage NORMAL OPERATING SEQUENCE Turn POWER ONweight in If the ALARM flashesMATERIAL RUNS OUT If ALARM flashesNATURAL second COLOR third and ADDITIVE fourthcell will Most Problems are related to LOAD CELL functionVERIFYING LOAD CELL FUNCTION An over-stressedloadthis number continuously LOAD CELL RAW SIGNAL READOUTPASSWORD To observe1.Start with an empty weigh bin Wait for dispense then record the new weight4.Repeat step 2, recording the weight readings Be in the PROGRAM mode. *22222CLEAR ALL - RESTART 1.When a NEW PROGRAM CHIP has been installed2.When all else fails CLEAR ROUTINEOFF when the mix blade passes near it PART VI - HARDWARE MAINTENANCEHARDWARE ADJUSTMENTS AIR PRESSURE Adjusting sensor sensitivityPage CLEAN OUT ISSUESPage MIX PROBLEMSPage Air drives have these advantagesRECALIBRATION OF LOAD CELLS WEIGH BINS BLENDER PREVENTIVE MAINTENANCEDISPENSE GATES LOAD CELLS77 and *54 PRINTOUTS Leave all thumbwheel switches on zeroTurn unit on; POWER, PAUSE, and STOP switches up 2.using a printer for a printed recordpress ALARM SILENCE to clear To reset theby switching to switch to IMMEDIATE PAUSEwire color COMPUTER OUTPUTS - WIRING SUPPLEMENT17 pin connector to the outside world through this connectorCALL WE’RE HERE TO HELPAPPENDIX A-1 HOW TO CONTACT CUSTOMER SERVICEAPPENDIX A-2 EQUIPMENT GUARANTEE PERFORMANCE WARRANTYWARRANTY LIMITATIONS APPENDIX B SPECIFICATIONSB C A B TOP VIEW SPECIFICATIONSAPPENDIX B CONTROLAPPENDIX B GRAVIMETRIC BATCH BLENDERS GB 220 and 420 ModelsSPECIFICATIONS APPENDIX B SPECIFICATIONSC C C SPECIFICATIONSAPPENDIX B APPENDIX B SPECIFICATIONSAPPENDIX B GRAVIMETRIC BATCH BLENDERS WSBM Series modelsSPECIFICATIONS Top View, R Model D SPECIFICATIONSAPPENDIX B Top View DAPPENDIX B GRAVIMETRIC BATCH BLENDERS WSB 220 and 420 ModelsSPECIFICATIONS MODELS SPECIFICATIONSDimensions inches mm APPENDIX BAPPENDIX B GRAVIMETRIC BATCH BLENDERSWSB 920, 940, 950 and 960 Models SPECIFICATIONSAPPENDIX B WSB 1840, 1850 and 1860 ModelsSPECIFICATIONS GRAVIMETRIC BATCH BLENDERSAPPENDIX C APPENDIX C APPENDIX C APPENDIX C APPENDIX C APPENDIX C APPENDIX C APPENDIX C