Manuals / Conair / Kitchen Appliance / Blender

Conair GB/ WSB manual Appendix C

Models: GB/ WSB

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APPENDIX C

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Contents

Instant Access Installation Maintenance OperationTroubleshooting Parts and ServiceDate Manual Number UGB006/1103 Serial numbers Model numbersASSEMBLY TABLE of CONTENTSSAFETY HAZARDS Assembly and Installation InstructionsVery little assembly is required SAFETY HAZARDSASSEMBLY INSTRUCTIONS ALSO: pay attention to the section on wiringSAFETY FEATURES Page SAFETY HAZARDSunless power is completely disconnected SAFETY INTERLOCK SWITCHPage DISCLAIMERS PRODUCTION of FAULTY PRODUCT ACCURACY of THIS MANUALPage c.Mixer motor into right side of controller 3.Hang the Color and Additive Feedersa.Air solenoids into the multi-pinplug d.Sensor cord plug into right side of controllerWIRING CONSIDERATIONS TURN POWER ON CHECK OUT PROCEDUREPROCEDURE followed by the actual weight of material in thePRESS REG KEY If pressing * does not display PASSWORD DIAGNOSTICS - for the CHECK OUT PROCEDUREfor damage to load cells or load cell wires Check the 1/2 amp fuse on panel frontThe possible models are grams, you should recalibrate them, that is reset load cells are displaying a weight close todisplay a weight of ZERO weightRATE CALIBRATION SELECTED MODELS - SPECIAL INSTRUCTIONS INSTRUCTIONS FOR NORMAL OPERATION NORMAL OPERATING SEQUENCE - EACH CYCLE SPECIAL FEATURESTo increase throughput, using the FAST key, read To change the MIXER RUN TIME, readswitch DOWN To LOCK OUT others from changing settings, readPRINTER OUTPUT and TROUBLESHOOTING sections Turn POWER ON3.IMMEDIATE PAUSE / CONTINUE switch CONTROLS and OUTPUTS 1.POWER ON switch2.STOP END OF CYCLE / CONTINUE switch 4.REGRIND thumbwheel switch 00 tothe bin is updated the total weighttime. The weight in dispense the displayed weight does not1.Alarm is on because Regrind ran out 6.ALM Alarm output operatingRIGHT COLUMN ALARMS 2.Alarm is on because Natural ran out16.MIXER MOTOR FUSE 15.MIXER MOTOR ON/OFF/TIMED SWITCH14.MIXER MOTOR OUTLET 17.LOAD CELL input port21.PANEL FUSE for processor - 1/2 amp 19.COMPUTER input / output20.PANEL FUSE for duplex receptacle - 3 amp 22.INTERNAL FUSESAlarm on weight drop 99 Enable calibration of load cellsStop, alarm MAX wt exceeded Special AlarmsWeight of COLOR Weight of REGRIND that has been dispensedWeight of NATURAL Weight of ADDITIVEWEIGHT of current settings are saved into memoryTHUMBWHEEL switch settings alarm butDisplay will say AT ##### Assuming a proper FLG parameter is setDisplay will say CP ##### Press again to return to normal operationFAST weights being takenvolumetric This keyEXIT problemsthe MAINTENANCE section will exitwhen this key about 4 seconds max.. CE will cancel entryweight of EXIT will exit the sequencescale display, use any known weight If you wish to reset the controllerfor proper full-weight Place this weightSTAR FUNCTIONS available in this mode Power On will always set this flag to OFFPress EXIT when desired flag status is displayed Use the * key to toggle flag ON or OFFPARAMETERS: Press the PARA key to display the will cancel a number entry before the lastThe default display is tableMONTH , DAY , YEAR , HOUR , MIN Use the CE key to toggle from one to the otherThe remaining five entries are two digits each resides in three places ROM, RAM, and EEPROM44 This flag for SPECIAL APPLICATIONS ONLY PagePress EXIT when done To RESET TOTALS to zero2.Move the pause switch to IMMEDIATE PAUSE 47 This flag is for GT totalizer models onlyUse the * key to toggle flag ON or OFF Press EXIT when desired flag status is displayedPage Page Press *,8,3. Display will say COL OFF Press EXIT when done to save new settingsThe keypad sequence PageUse the * key to toggle flag ON or OFF Power On will always set this flag to OFFPress EXIT when desired flag status is displayed PagePower On will always set this flag to OFF The recommended procedure is2.Press *88 for printout of empty bin TARE weight Press EXIT when desired flag status is displayedLast digit = number of retries before ALARM WEIGHTS are always expressed as GRAMSPERCENTS are expressed in tenths for settings = sound alarm, hold processJOG 03030 Mix blade JOG count and interval 00010 settings00100 settings No change is requiredSettings greater than limit are held to limit resetUpper SETTING limits for thumbwheels Lower SETTING limit for REGRINDCRD ARD CNC ANCCRP ARP RLA 00020 Lag TIME before dumping ACTUALLY startsPTD 00020 Yield Control - Pulse Train Delta BCR 00000 For BAR CODE input equipped blendersYield Control - Counts per unit Length MCT 00000 Monitor Cycle Timefor Micro Pulse devices only FULL EXPLANATION OF PARAMETERSPage ALARM, Stop NO ALARM, NO RETRIESALARM, Continue retries ALARM, Stopother correction to allow the process to continue 2Digits 2 and 3 set the time delay before closing3Digits 4 and 5 set the time delay before opening change to run the mixer a longer timed periodKDF / WDF DTI probably no need to ever change thisPage EXAMPLE: ROC set to ROC _XT change if you want less then 00.1 percentPage EXAMPLE: ROC set to ROC Pageto 9 ROV 00001 to adjustedIf ROV = ROV 00009, then90 and 10 percent switchExample: RHL is zero, ROVTH and TL MAX set automatically if FUL parameter is changedPage _SE This might be useful a loader adjusted automatically after each cycleLT1 and LT2 _PT for augers and micro pulse devices onlychanges itself AUTOMATICALLY over time _WT 00080 and _TIPage _RP and _RD probably no need to ever change this _RD is reset AUTOMATICALLY shortly after POWER ONPage Use minimum plus _LA change if you change metering devicePage 20- for a 1 air cylinder sliding a dispense valve 12- for an AC motor being powered through a relayTypical LAG TIMES are: minimum plus five 127- for an automatic speed controllerTCV + TRC XCV + XRCFor Extrusion Control Systems only For Extrusion Control Systems onlyExtrusion Control - Upper Adjustment Limit batch weight of 2000 gramsExtrusion Control Adjustment Limit Yield Control - extrusion controlWhen MCT 02060, an alarm willMonitor Cycle Time 00000Page Base 3K PARAMETER DEFAULT SETTINGS - FOUR SOFTWAREThe Model 220 list is the ORIGINAL BASE list Base 10K22400 2600026000 30000CHANGING PARAMETERS PRINTED OUTPUTS PASSWORDPART MONITORINGOPR000 The CYCLE heading11/10/97 * * 16:17:53 * RECIPE DATA lineOptional BAILOUT line WHAT TO CHECK FOR TOTAL BATCH WEIGHT: DATA lineTARE WEIGHT. DATA line PageDevice FLOW RATE NUMBERS: DATA lineIn the example above Approximate gramsDISPENSE TIMING DATA line ERROR CORRECTIONS: RATE NUMBERS. DATA linePage PERCENTAGE ERRORS: DATA line Page^weight dispensed SPECIAL TESTS Using the *54 flag^weight dispensed 3.Third, look at the dispense TIME DATA lineDATE MATERIAL USAGE INFORMATIONPARAMETER, PRT The printout looks like this TIMEPress: * Display will say: PASSWORD PART IV - TROUBLESHOOTINGPASSWORD WHAT TO DOINCREASING THROUGHPUT PageALARM begins to flash TYPICAL PROBLEMSSee WIRING CONSIDERATIONS, ASSEMBLY section The load cells are not plugged inPage If the ALARM flashes Turn POWER ONweight in NORMAL OPERATING SEQUENCECOLOR third and ADDITIVE fourth If ALARM flashesNATURAL second MATERIAL RUNS OUTAn over-stressedload Most Problems are related to LOAD CELL functionVERIFYING LOAD CELL FUNCTION cell willTo observe LOAD CELL RAW SIGNAL READOUTPASSWORD this number continuouslyBe in the PROGRAM mode. *22222 Wait for dispense then record the new weight4.Repeat step 2, recording the weight readings 1.Start with an empty weigh binCLEAR ROUTINE 1.When a NEW PROGRAM CHIP has been installed2.When all else fails CLEAR ALL - RESTARTAdjusting sensor sensitivity PART VI - HARDWARE MAINTENANCEHARDWARE ADJUSTMENTS AIR PRESSURE OFF when the mix blade passes near itCLEAN OUT ISSUES PageMIX PROBLEMS PageAir drives have these advantages PageRECALIBRATION OF LOAD CELLS LOAD CELLS BLENDER PREVENTIVE MAINTENANCEDISPENSE GATES WEIGH BINS2.using a printer for a printed record Leave all thumbwheel switches on zeroTurn unit on; POWER, PAUSE, and STOP switches up 77 and *54 PRINTOUTSswitch to IMMEDIATE PAUSE To reset theby switching to press ALARM SILENCE to clearto the outside world through this connector COMPUTER OUTPUTS - WIRING SUPPLEMENT17 pin connector wire colorHOW TO CONTACT CUSTOMER SERVICE WE’RE HERE TO HELPAPPENDIX A-1 CALLWARRANTY LIMITATIONS EQUIPMENT GUARANTEE PERFORMANCE WARRANTYAPPENDIX A-2 SPECIFICATIONS APPENDIX BCONTROL SPECIFICATIONSAPPENDIX B B C A B TOP VIEWSPECIFICATIONS GRAVIMETRIC BATCH BLENDERS GB 220 and 420 ModelsAPPENDIX B SPECIFICATIONS APPENDIX BAPPENDIX B SPECIFICATIONSC C C SPECIFICATIONS APPENDIX BSPECIFICATIONS GRAVIMETRIC BATCH BLENDERS WSBM Series modelsAPPENDIX B Top View D SPECIFICATIONSAPPENDIX B Top View, R Model DSPECIFICATIONS GRAVIMETRIC BATCH BLENDERS WSB 220 and 420 ModelsAPPENDIX B APPENDIX B SPECIFICATIONSDimensions inches mm MODELSSPECIFICATIONS GRAVIMETRIC BATCH BLENDERSWSB 920, 940, 950 and 960 Models APPENDIX BGRAVIMETRIC BATCH BLENDERS WSB 1840, 1850 and 1860 ModelsSPECIFICATIONS APPENDIX BAPPENDIX C APPENDIX C APPENDIX C APPENDIX C APPENDIX C APPENDIX C APPENDIX C APPENDIX C