Manuals / Conair / Kitchen Appliance / Blender

Conair GB/ WSB The Conair Group Inc FOUR COMPONENT SOFTWARE, GB and WSB Model Blenders, Page

Models: GB/ WSB

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The Conair Group Inc.

FOUR COMPONENT SOFTWARE

GB and WSB Model Blenders

		TABLE of CONTENTS
GETTING STARTED, READ THIS PAGE			Page	3
SAFETY HAZARDS			Page	4
DISCLAIMERS		....................................	Page	5
PART I	-	ASSEMBLY
Assembly and Installation Instructions			Page	6
Wiring Considerations			Page	10
Check Out Procedure & Diagnostics			Page	11
Selecting	Correct Model		Page	14
PART II	-	OPERATION
Load Cell Calibration			Page	15
Rate Calibration			Page	16
Selected Models - Special Instructions			Page	17
Instructions for Normal Operation			Page	18
Special Features			Page	19
Controls and Outputs			Page	21
Keypad - Summary description			Page	26
	Automatic mode		Page	27
	Manual Mode		Page	31
	Program Mode		Page	34
Parameters - Short & Long Explanations			Page	44
		Default Settings	Page	68
		Changing / Saving Parameters	Page	70
PART III	-	PRINTER OUTPUTS
Monitoring System Accuracy			Page	71
Special Tests			Page	77
Material	Usage Information		Page	78
PART IV	-	TROUBLESHOOTING / SOFTWARE
What To Do		.....................................	Page	79
Increasing Throughput			Page	80
Typical Problems			Page	81
Normal Operating Sequence			Page	83
Verifying Load Cell Function			Page	85
Clear RAM, Clear ALL, Full Software Restart ....			Page	88
PART V -		HARDWARE MAINTENANCE
Hardware Adjustments			Page	89
Mix Problems			Page	91
Recalibration of Load Cells			Page	93
Preventive Maintenance			Page	94
Model GT - TOTALIZER Instructions			Page	95
Wiring diagram & Supplements			Page	97
Exploded Views and Parts List			Page	98
Warranty	.......................................		Page	99

The Conair Group Inc.

One Conair Drive

Pittsburgh, PA 15202

412-312-6000

FAX # 412-312-6227

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Conair GB/ WSB The Conair Group Inc FOUR COMPONENT SOFTWARE, GB and WSB Model Blenders, TABLE of CONTENTS, Page, Part

Contents

Parts and Service Installation Maintenance OperationTroubleshooting Instant AccessModel numbers Date Manual Number UGB006/1103 Serial numbersAssembly and Installation Instructions TABLE of CONTENTSSAFETY HAZARDS ASSEMBLYALSO: pay attention to the section on wiring SAFETY HAZARDSASSEMBLY INSTRUCTIONS Very little assembly is requiredSAFETY INTERLOCK SWITCH Page SAFETY HAZARDSunless power is completely disconnected SAFETY FEATURESACCURACY of THIS MANUAL Page DISCLAIMERS PRODUCTION of FAULTY PRODUCTPage d.Sensor cord plug into right side of controller 3.Hang the Color and Additive Feedersa.Air solenoids into the multi-pinplug c.Mixer motor into right side of controllerWIRING CONSIDERATIONS followed by the actual weight of material in the CHECK OUT PROCEDUREPROCEDURE TURN POWER ONPRESS REG KEY Check the 1/2 amp fuse on panel front DIAGNOSTICS - for the CHECK OUT PROCEDUREfor damage to load cells or load cell wires If pressing * does not display PASSWORDThe possible models are ZERO weight load cells are displaying a weight close todisplay a weight of grams, you should recalibrate them, that is resetRATE CALIBRATION SELECTED MODELS - SPECIAL INSTRUCTIONS INSTRUCTIONS FOR NORMAL OPERATION To change the MIXER RUN TIME, read SPECIAL FEATURESTo increase throughput, using the FAST key, read NORMAL OPERATING SEQUENCE - EACH CYCLETurn POWER ON To LOCK OUT others from changing settings, readPRINTER OUTPUT and TROUBLESHOOTING sections switch DOWN4.REGRIND thumbwheel switch 00 to CONTROLS and OUTPUTS 1.POWER ON switch2.STOP END OF CYCLE / CONTINUE switch 3.IMMEDIATE PAUSE / CONTINUE switchdispense the displayed weight does not the total weighttime. The weight in the bin is updated2.Alarm is on because Natural ran out 6.ALM Alarm output operatingRIGHT COLUMN ALARMS 1.Alarm is on because Regrind ran out17.LOAD CELL input port 15.MIXER MOTOR ON/OFF/TIMED SWITCH14.MIXER MOTOR OUTLET 16.MIXER MOTOR FUSE22.INTERNAL FUSES 19.COMPUTER input / output20.PANEL FUSE for duplex receptacle - 3 amp 21.PANEL FUSE for processor - 1/2 ampSpecial Alarms 99 Enable calibration of load cellsStop, alarm MAX wt exceeded Alarm on weight dropWeight of ADDITIVE Weight of REGRIND that has been dispensedWeight of NATURAL Weight of COLORalarm but current settings are saved into memoryTHUMBWHEEL switch settings WEIGHT ofPress again to return to normal operation Assuming a proper FLG parameter is setDisplay will say CP ##### Display will say AT #####This key weights being takenvolumetric FASTwill exit problemsthe MAINTENANCE section EXITEXIT will exit the sequence about 4 seconds max.. CE will cancel entryweight of when this keyPlace this weight If you wish to reset the controllerfor proper full-weight scale display, use any known weightUse the * key to toggle flag ON or OFF Power On will always set this flag to OFFPress EXIT when desired flag status is displayed STAR FUNCTIONS available in this modetable will cancel a number entry before the lastThe default display is PARAMETERS: Press the PARA key to display theresides in three places ROM, RAM, and EEPROM Use the CE key to toggle from one to the otherThe remaining five entries are two digits each MONTH , DAY , YEAR , HOUR , MINPage 44 This flag for SPECIAL APPLICATIONS ONLY47 This flag is for GT totalizer models only To RESET TOTALS to zero2.Move the pause switch to IMMEDIATE PAUSE Press EXIT when donePress EXIT when desired flag status is displayed Use the * key to toggle flag ON or OFFPage Page Page Press EXIT when done to save new settingsThe keypad sequence Press *,8,3. Display will say COL OFFPage Power On will always set this flag to OFFPress EXIT when desired flag status is displayed Use the * key to toggle flag ON or OFFPress EXIT when desired flag status is displayed The recommended procedure is2.Press *88 for printout of empty bin TARE weight Power On will always set this flag to OFF= sound alarm, hold process WEIGHTS are always expressed as GRAMSPERCENTS are expressed in tenths for settings Last digit = number of retries before ALARMNo change is required 00010 settings00100 settings JOG 03030 Mix blade JOG count and intervalLower SETTING limit for REGRIND resetUpper SETTING limits for thumbwheels Settings greater than limit are held to limitRLA 00020 Lag TIME before dumping ACTUALLY starts CNC ANCCRP ARP CRD ARDMCT 00000 Monitor Cycle Time BCR 00000 For BAR CODE input equipped blendersYield Control - Counts per unit Length PTD 00020 Yield Control - Pulse Train DeltaFULL EXPLANATION OF PARAMETERS for Micro Pulse devices onlyPage ALARM, Stop NO ALARM, NO RETRIESALARM, Continue retries ALARM, Stopchange to run the mixer a longer timed period 2Digits 2 and 3 set the time delay before closing3Digits 4 and 5 set the time delay before opening other correction to allow the process to continueDTI probably no need to ever change this KDF / WDFPage _XT change if you want less then 00.1 percent EXAMPLE: ROC set to ROCPage Page EXAMPLE: ROC set to ROCROV 00009, then adjustedIf ROV = to 9 ROV 00001 tozero, ROV switchExample: RHL is 90 and 10 percentMAX set automatically if FUL parameter is changed TH and TLPage _SE This might be useful _PT for augers and micro pulse devices only adjusted automatically after each cycleLT1 and LT2 a loader_WT 00080 and _TI changes itself AUTOMATICALLY over timePage _RD is reset AUTOMATICALLY shortly after POWER ON _RP and _RD probably no need to ever change thisPage _LA change if you change metering device Use minimum plusPage 127- for an automatic speed controller 12- for an AC motor being powered through a relayTypical LAG TIMES are: minimum plus five 20- for a 1 air cylinder sliding a dispense valveFor Extrusion Control Systems only XCV + XRCFor Extrusion Control Systems only TCV + TRCYield Control - extrusion control batch weight of 2000 gramsExtrusion Control Adjustment Limit Extrusion Control - Upper Adjustment Limit00000 MCT 02060, an alarm willMonitor Cycle Time WhenPage Base 10K PARAMETER DEFAULT SETTINGS - FOUR SOFTWAREThe Model 220 list is the ORIGINAL BASE list Base 3K30000 2600026000 22400CHANGING PARAMETERS MONITORING PASSWORDPART PRINTED OUTPUTSDATA line The CYCLE heading11/10/97 * * 16:17:53 * RECIPE OPR000Page WHAT TO CHECK FOR TOTAL BATCH WEIGHT: DATA lineTARE WEIGHT. DATA line Optional BAILOUT lineApproximate grams FLOW RATE NUMBERS: DATA lineIn the example above DeviceERROR CORRECTIONS: RATE NUMBERS. DATA line DISPENSE TIMING DATA linePage Page PERCENTAGE ERRORS: DATA line3.Third, look at the dispense TIME DATA line SPECIAL TESTS Using the *54 flag^weight dispensed ^weight dispensedTIME MATERIAL USAGE INFORMATIONPARAMETER, PRT The printout looks like this DATEWHAT TO DO PART IV - TROUBLESHOOTINGPASSWORD Press: * Display will say: PASSWORDPage INCREASING THROUGHPUTThe load cells are not plugged in TYPICAL PROBLEMSSee WIRING CONSIDERATIONS, ASSEMBLY section ALARM begins to flashPage NORMAL OPERATING SEQUENCE Turn POWER ONweight in If the ALARM flashesMATERIAL RUNS OUT If ALARM flashesNATURAL second COLOR third and ADDITIVE fourthcell will Most Problems are related to LOAD CELL functionVERIFYING LOAD CELL FUNCTION An over-stressedloadthis number continuously LOAD CELL RAW SIGNAL READOUTPASSWORD To observe1.Start with an empty weigh bin Wait for dispense then record the new weight4.Repeat step 2, recording the weight readings Be in the PROGRAM mode. *22222CLEAR ALL - RESTART 1.When a NEW PROGRAM CHIP has been installed2.When all else fails CLEAR ROUTINEOFF when the mix blade passes near it PART VI - HARDWARE MAINTENANCEHARDWARE ADJUSTMENTS AIR PRESSURE Adjusting sensor sensitivityPage CLEAN OUT ISSUESPage MIX PROBLEMSPage Air drives have these advantagesRECALIBRATION OF LOAD CELLS WEIGH BINS BLENDER PREVENTIVE MAINTENANCEDISPENSE GATES LOAD CELLS77 and *54 PRINTOUTS Leave all thumbwheel switches on zeroTurn unit on; POWER, PAUSE, and STOP switches up 2.using a printer for a printed recordpress ALARM SILENCE to clear To reset theby switching to switch to IMMEDIATE PAUSEwire color COMPUTER OUTPUTS - WIRING SUPPLEMENT17 pin connector to the outside world through this connectorCALL WE’RE HERE TO HELPAPPENDIX A-1 HOW TO CONTACT CUSTOMER SERVICEEQUIPMENT GUARANTEE PERFORMANCE WARRANTY WARRANTY LIMITATIONSAPPENDIX A-2 APPENDIX B SPECIFICATIONSB C A B TOP VIEW SPECIFICATIONSAPPENDIX B CONTROLGRAVIMETRIC BATCH BLENDERS GB 220 and 420 Models SPECIFICATIONSAPPENDIX B APPENDIX B SPECIFICATIONSSPECIFICATIONS APPENDIX BC C C APPENDIX B SPECIFICATIONSGRAVIMETRIC BATCH BLENDERS WSBM Series models SPECIFICATIONSAPPENDIX B Top View, R Model D SPECIFICATIONSAPPENDIX B Top View DGRAVIMETRIC BATCH BLENDERS WSB 220 and 420 Models SPECIFICATIONSAPPENDIX B MODELS SPECIFICATIONSDimensions inches mm APPENDIX BAPPENDIX B GRAVIMETRIC BATCH BLENDERSWSB 920, 940, 950 and 960 Models SPECIFICATIONSAPPENDIX B WSB 1840, 1850 and 1860 ModelsSPECIFICATIONS GRAVIMETRIC BATCH BLENDERSAPPENDIX C APPENDIX C APPENDIX C APPENDIX C APPENDIX C APPENDIX C APPENDIX C APPENDIX C