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Table of Contents
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1Introduction
1.1 The E2 Refrigeration Controller
1.2 The E2 Building Con- troller
1.3 The E2 Convenience Store Controller
1.4 Networking Overview
1.4.1 E2 I/O Network
1.4.2 The E2 Echelon Lonworks Network
1.4.3 Interconnection With Other E2s
1.5 Documentation Over- view
Echelon Box-To-Box
Ethernet Box-To-Box
1.6 On-Line Help System Overview
1.7 Software Licensing
2 Hardware Overview
2.1 E2 Hardware
2.1.1 E2 Main Processor Board (CPU)
2.1.2 E2 Processor Interface Board (PIB)
2.1.3 E2 Keypad
2.1.4 LEDs
2.1.5 PC-104 Peripherals: The Internal Modem (Previous Genera- tion Processor Board)
2.2 I/O Network Boards and Peripherals
2.2.1 The Gateway Board
2.2.2 MultiFlex Boards
2.2.2.1 MultiFlex 16 Input Board
2.2.2.2 MultiFlex Combination Input/ Output Boards
Table 2-7
2.2.2.3 MultiFlex CUB
2.2.2.4 MultiFlex RTU (BX and CX Only)
2.2.2.5 MultiFlex Rooftop Control Board (RCB) (BX and CX Only)
2.2.2.6 MultiFlex PAK Board
2.2.3 The MultiFlex ESR Board
2.2.4 Hand-held Terminal (P/N 814-3110)
2.2.5 The 8RO and 8ROSMT Relay Boards
2.2.6 4AO Analog Output Board
DISCONTINUED
2.2.7 8DO Digital Output Board and PMAC II Anti-Sweat Controller
2.3 Echelon Network Boards and Peripherals
2.3.1 The 16AIe (Discontinued)
2.3.2 The 8ROe (Discontinued)
2.3.3 EC-2s
2.3.4 CC-100 Case Controllers and CS-100 Case Circuit Controllers
2.3.5 The ESR8 (Discontinued)
2.3.6 TD3 Temperature Display
2.3.7 Facility Status Display (FSD)
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3 Mounting
3.1 Mounting the E2
3.1.1 Standard Mount
3.1.2 Recessed Mount
3.1.3 Retrofit Mounting
3.1.4 Blank Face
3.2 Mounting I/O Boards
3.2.1 Single/Double Enclosures
3.2.2 Boards Without Enclosures (Snap Track)
3.3 Echelon Devices
WEIGHT: 0.50 LB.
4AO BOARD
3.3.1 16AIe and 8ROe
3.3.2 CC-100 Case Controller and CS-100 Case Circuit Controller
3.4 Modem/Communica- tion Expansion Card Mount- ing (New Processor Board)
CONTROLLER (TOP VIEW) CONTROLLER (SIDE VIEW)
3.4.1 Mounting PC-104 Cards in E2 (Previous Generation Processor Board)
3.4.1.1 The Internal Modem
3.4.2 Two-Channel and Four- Channel Repeaters
3.4.2.1 Mounting Repeaters Overview
3.4.2.2 Mounting the Two-Channel Repeater
3.5 Sensors and Transduc- ers
3.5.1 Pressure Transducers
3.5.1.1 Mounting
3.5.2 Inside Temperature Sensor
3.5.2.1 Location
3.5.3 Outside Temperature Sen- sor
3.5.3.1 Location
3.5.3.2 Mounting
3.5.4 Insertion Temperature Probe
3.5.4.1 Location
3.5.6 Refrigeration System Tem- perature Probes and Sensors
3.5.6.1 Location
3.5.6.2 Mounting Bullet and Pipe Mount Sensors
3.5.7 Product Temperature Probes
3.5.8 Humidity Sensors and Humidistats
3.5.8.2 Outdoor RH Sensors
3.5.8.3 Duct-mounted Insertion RH Probe
3.5.9 Dewpoint Probe
3.5.9.1 Location
3.5.9.2 Mounting
3.5.10 Light Level Sensor
3.5.10.1 Location
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4 E2 Hardware Setup
4.1 Setting up the E2
4.1.1 Enclosure
4.1.2 Main Processor Board
4.1.3 Main Processor Board (Pre- vious Version)
4.2 Powering the E2
4.2.1 RS485 Ports
4.2.2 RS485 Jumpers
4.2.3 Echelon Network Connect
4.2.4 Echelon Jumpers
4.3 Add-On E2 Peripherals
4.3.1 Echelon Card Plug-In (P/N 537-4860) with mounting screw (P/N 101-4201)
4.3.2 Modem/Communication Expansion Card (New Processor Board)
4.3.4 Plug-In Digital I/O Network Card (P/N 537-4880)
4.3.4.1 LEDs
4.3.5 E2 RS485 Port Card (P/N 537-4890)
4.3.5.1 LEDs
4.4 Battery Testing and Replacement
4.4.1 Low Battery Notification
4.4.2 The Battery Enable Switch
4.4.3 Battery Test
4.4.4 Battery Replacement - Qual- ified Technicians Only
4
SHIELD
I/O or MODBUS Network
Echelon
6
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5 Serial Configura- tion
5.1 Overview
5.2 COM Ports
5.3 Serial Device and Soft- ware Setup
Figure 5-2
E2 COM# ASSOCIATIONS CONNECTOR
Table 5-1 - COM Ports with Associated PIB and Card Connections - Refer to Figure 5-2
NOTE: MODBUS can be configured on multi- ple ports.
6 The RS485 Network and Hardware Setup
6.1 The I/O Network
6.1.1 I/O Board Names and Termi- nology
6.1.2 MultiFlex-Plus (+) Board
6.1.2.1 Board Designation
6.1.2.2 Board Calculations
6.1.3 Wiring Types
6.1.4 The I/O Network Structure (Daisy Chains)
6.1.6 Network ID Numbers (Board Numbers)
6.1.7 Setting the Baud Rate
6.1.8 Setting the Terminating and Biasing Jumpers
6.1.9 Powering the I/O Boards
6.1.9.1 Wiring Types
6.1.10 Board Installation
6.2 IMC/Prodigy Rooftop Unit Controllers
6.3 ECT MODBUS
6.3.1 Control Techniques Drive (VSD)
6.3.2 Copeland Discus with Core- Sense Diagnostics (ISD)
6.3.3 XR35CX, XR75CX, and XEV22 Case Controllers
6.3.3.1 XR75CX-Case Display
6.3.4 iPro DAC
6.3.5 Energy Meter
6.3.5.1 Overview
6.3.5.2 Supported System Types
6.3.6 Modular Refrigerant Leak Detection Sensor (MRLDS)
6.3.7 Copeland Discus with Core- Sense Protection
6.3.8 Light Commercial Thermo- stat
6.3.8.1 Thermostat Inputs
6.3.8.2 Advisory and Alarms
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6.3.9 Refrigerant Leak Detection System (RLDS)
6.3.9.1 Diagnostic Alarms
6.3.10 Copeland Scroll K5 Refrig- eration Compressor
6.3.11 XM Series of Case Control- lers
6.3.11.1 XM670
6.3.11.2 XM679
6.3.11.3 XM678
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ECT MODBUS The RS485 Network and Hardware Setup 6-15
Power Wiring Types: 14 AWG Belden 9495 18 AWG Belden 9493
-
+
4-20 OUT
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ECT MODBUS The RS485 Network and Hardware Setup 6-17
120/208/240 VAC
24 VAC
0V
6-18 E2 RX/BX/CX I&O Manual 026-1610 Rev 13 14-SEP-2011
16AI INSTALLATION GUIDE
SET TERMINATING JUMPERS:
PRIMARY SIDE
JU1 JU2 JU3 JU1 JU2 JU3
UP DOWN
MultiFlex ESR INSTALLATION GUIDE
per transformer.) For more information on transformer wiring,
2. Set the network address on the first five rockers of the
either end of a daisy chain. Otherwise, set jumpers DOWN
terminal of each board
XEV22D DRIVER TO E2 INSTALLATION GUIDE
12 45678
13 14 15 16 17 18 19 20 21
XEV22D
11 12
XR35CX, XR75CX TO E2 INSTALLATION GUIDE
COM 4
+
+
XR35CX/XR75CX
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7 E2 Ethernet Peer Communications
7.1 Ethernet IP Configura-
7.2 Hardware Specifica-
7.2.1 Components
7.3 Software Specifica-
TCP/IP
7.4 Ethernet Network Layouts
7.4.1 Closed Network Layout
7.4.2 Open Network Layout
7.5 Software Setup
7.6 Troubleshooting
8 Echelon Network and Hardware Setup
8.1 Overview
8.2 Wiring Type
8.3 Echelon Network Structuring (Daisy-Chains)
8.3.1 Maximum Number of Eche- lon Devices
8.4 Device Termination
E2 E2
E2s
8.4.1 Using a Termination Block (P/N 535-2715) to Terminate a Daisy Chain
8.5 Wire Restrictions
8.6 Installing Echelon Devices
8.6.1 Powering Echelon Devices
8.7 LEDs
8.8 Open Echelon Device Connectivity
8.8.1 Configuring Echelon Devices
8.8.1.1 Troubleshooting
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Open Echelon Device Connectivity Echelon Network and Hardware Setup 8-7
Use cable harness supplied with valve OR
ESR12 or ESR20
Valve #4
Pin 1
use 18AWG wire (no longer than 75 ft.) OR 14AWG wire (no longer than 200 ft.)
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9 Input and Output Setup
9.1 The 16AI, 8IO, and MultiFlex Inputs
9.1.1 Connecting Sensors to Input Boards
9.1.1.1 Wiring
9.1.1.2 Sensor Wiring Types
9.1.2 Power Connection
INPUTS 1-8
INPUTS 9-16
P/N Sensor Input Type Dip Switch Wiring
Up
Table 9-1
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The 16AI, 8IO, and MultiFlex Inputs Input and Output Setup 9-5
207-1000 Refrigerant Level Trans- ducer (Hansen Probe)
Down
203-1902 Dewpoint Probe Up
Table 9-1
P/N Sensor Input Type Dip Switch Wiring
9.1.3 Input Setup in E2
9.1.3.1 Configuring a Point from the Input Definitions/Status Screen
9.1.3.2 Using the Input Definitions/Status Screen
9.1.3.3 Setting Up Analog Inputs
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9.1.3.4 Setting Up Digital Inputs
9.2 The 8RO, 8ROe, 8IO, and MultiFlex Outputs
9.2.1 Wiring Form C Contacts
9.2.2 MultiFlex Relay Outputs
9.2.3 Setting the Fail-Safe Dip Switch
9.2.4 Wiring Outputs to Points
if the output is Digital, press
9.2.6.2 Using the Output Definitions/Sta- tus Screen
9.2.6.3 Setting Up Digital Outputs
9.2.6.4 Setting Up Analog Outputs
9.3 CC-100 Case Control- lers
9.3.1 Inputs
9.3.2 Power Module Wiring
9.3.3 Valve Cable
9.4 ESR8 Valve Output Wiring
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10 Quick Start
10.1 Logging On
10.2 Cleaning Out the Con- troller
10.3 Setting Number of Network Devices
10.4 Setting Number of Applications
10.5 The Main Status (Home) Screen
10.5.1 Customizing the Home Screen
10.6 Common Screen Ele- ments
10.6.1 The Header
10.6.1.1 Header Icons
10.6.2 The Function Keys
10.6.3 The Help Line
10.7 Screen Types
10.7.1 The Main Menu
10.7.2 Status Screens
10.7.3 The Actions Menu
10.7.4 The Setup Screens
10.7.5 System Configuration Menu
10.7.6 The System Information Menu
10.8 Time/Date Setup
10.8.1 Setting the Time and Date
10.9 Set Up Modem
10.10 Set Up TCP/IP
10.11 Set Up Network Baud Rates
10.11.1 COM1 Serial (RS232) Baud Rate
10.11.2 I/O Network Baud Rate
10.12 Set Up User Access
10.12.1 Changing Required User Access Levels
10.12.2 Creating a New User Account
10.12.3 Deleting a User
10.13 Set Up I/O Network
10.13.1 Specify Number of Boards
10.13.2 Checking Online Status
10.14 Set Up Echelon Net- work
10.14.1 Specifying Number of Devices
10.14.2 Commissioning a Device
10.14.2.1 The Service Button Method
(DISCONTINUED)
10.14.2.2 The Manual ID Entry Method
10.15 License Management
10.15.1 Web Services
10.16 Set Up Alarming
10.16.1 Specifying Alarm Reporting Type s
10.16.1.1 The Display Line
10.16.1.2 The Alarm Output
10.16.1.3 Dial-Out
10.16.1.4 The Echelon Network (The Alarm Annunciator)
10.16.3 Alarm Dial-Out
10.16.4 Introduction: Alarm Report- ing
10.17 Set Up Global Data
10.17.1 Priority Settings
10.18 Set Up Applications
10.18.1 Add/Delete an Application
10.18.2 Using and Configuring a Setup Screen
10.18.2.1 The Edit Menu
10.18.2.2 Entering Setpoints
10.18.2.3 Navigating the Setup Screen
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10.18.3 Using the Help Key to get Property Help
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11 Software Overview
11.1 Suction Groups
11.1.1 Introduction
11.1.2 The (Standard) Suction Group Application
11.1.2.1 Overview of PID Control Strat- egy
11.1.4 Hardware Overview
11.2 Condenser Control
11.2.1 Air Cooled Condensers
11.2.1.1 Air Cooled Strategy
11.2.1.2 Temperature Differential Strat- egy
11.2.2 Evaporative Condensers
11.2.3 Fan Control
11.2.4 Condenser Split Mode
11.2.5 Fast Recovery
11.2.6 Hardware Overview
11.3 Standard Circuits
EVAPORATIVE CONDENSER
11.3.1.1 Temperature Monitor
11.3.1.2 Temperature Control
11.3.1.3 Line Up(ESR)/Defrost
11.3.2 Defrost Control
11.3.2.1 Defrost States
11.3.2.2 Defrost Types
11.3.2.3 Defrost Termination
11.3.2.4 Emergency Defrost
11.3.3 Clean and Door Switches
11.3.3.1 Clean Switches
11.3.3.2 Door Switches
11.3.4 Fan Control
11.3.5 The TD3 Temperature Display
11.3.6 The Control Link CD Case Display
11.3.7 Wiring
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11.4 Case Control Circuits
11.4.1 Overview
11.4.2 Case Circuit Control Soft- ware Overview
11.4.2.1 Valve Control
11.4.3 Refrigeration Control
11.4.3.1 EEVs (Liquid Pulse and Liquid Stepper)
11.4.3.2 EEPRs (Suction Stepper)
11.4.4 Defrost Control
11.4.4.1 Defrost States
11.4.4.2 Defrost Types
11.4.4.3 Defrost Termination
11.4.4.4 Demand Defrost
11.4.5 Anti-Sweat Control
11.4.5.1 Dewpoint Input Sources
11.4.6 Dual Temp Control
11.4.7 Fan Control
11.4.8 Light Control
11.4.9 Clean/Wash Mode
11.4.10 Walk-In Freezer Control
11.4.11 Fail-Safe Mode
11.4.11.1 Recoverable Sensor Failures
11.4.12 Wiring
11.4.13 Setting Up An Individual Case Controller
11.5 Logging Groups
11.5.1 Possible Data Errors
11.5.2 Data Compression
11.5.2.1 Clipping
11.5.2.2 Incompressible Data Types
11.5.3 Base Log Group
11.5.4 Setting Up Logging
11.5.5 Logging Group Status Screen
11.5.6 Log Reports
11.5.6.1 Logging Group Report
11.5.6.2 Application Log Report
11.5.6.3 System Log Report
11.6 Air Handling Units (AHU)
11.6.1 Overview
11.6.2 Temperature Control
11.6.3 Alternate Setpoints
11.6.4 Fan Control
11.6.5 Economizer Control
11.6.5.1 Economization Enable
11.6.5.2 Economization Lockout Features
11.6.6 Digital Economizer Control
11.6.7 Analog Economizer Control
11.6.8 Dehumidification Control
11.6.9 Curtailment
11.6.10 Optimum Start/Stop (OSS)
11.6.11 Separate Setpoints
11.6.12 AHU Zone Control
11.6.13 Hardware Overview
11.7 Zone Control
11.7.1 Overview
11.7.2 How Zones Work
11.7.3 Applications That May Be Connected To Zones
11.7.3.1 MultiFlex RTU Board
11.7.3.2 MultiFlex RCB Board
11.7.3.3 AHUs
11.7.4 Temperature Control
11.7.5 Zone Temperature
11.7.6 Economizer Control
11.7.7 Economization Enable
11.7.8 The Effect of Enabling Econ- omization
11.7.9 Dehumidification Control
11.7.10 The Zone Humidity Input
11.7.11 The Effect of Enabling Dehu- midification
11.7.11.1 MultiFlex RTUs and RCBs
11.7.13 Losing Contact With Zone Applications
11.7.14 Stand-Alone MultiFlex RTUs
11.7.15 MultiFlex RTU/ARTC and AHU Zone Association
11.8 MultiFlex CUB Board
11.9 MultiFlex PAK Board
11.10 Lighting Schedules
11.10.1 Overview
11.10.2 Functions of the Lighting Schedule Application
11.10.3 Control Method Select
11.10.4 Standard Control
11.10.4.1 The Light Level Interface Cell (LLEV INTERFACE)
11.10.4.2 The Schedule Interface Cell (SCHEDIF)
11.10.5 Alternate Control
11.10.5.1 Multi-Logic Combiner
11.10.5.2 Offset Solar Control
11.10.6 The Basic Schedule Cell
11.10.6.1 Slave Scheduling
11.10.7 The Min ON/OFF Cell
11.10.8 The Proof Cell
11.10.9 Output Light Dimming
11.11 Demand Control
11.11.1 Introduction to Demand Limit Control
11.11.2 Demand Monitoring
11.11.3 Load Shedding
11.11.3.1 Definition
11.11.4 Shedding Levels
11.11.5 Priority Levels
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11.11.6 How Demand Control Uses Load Shedding
11.11.6.1 Power Monitoring Input
11.12 Sensor Control
11.12.1 Overview
11.12.2 Analog Sensor Control
11.12.3 Cut In/Cut Out Setpoint Con- trol
11.12.4 Digital Sensor Control
11.13 Loop/Sequence Con- trol
11.13.1 Layout of the Loop/ Sequence Control Application
11.13.1.1 Control Cells
11.13.1.2 Output Cells
11.13.1.3 Diagram
11.13.2 Loop/Sequence Control Cell Descriptions
11.13.2.1 The Select Cell
11.13.2.2 The Setpoint Float Cell
11.13.2.3 The PID Control Cell
11.13.2.4 The Filter Cell
11.13.3 Output Cell Descriptions
11.13.3.1 The Sequencer Cell
11.13.3.2 The PWM Cell
11.14 Time Scheduling and Holidays
11.14.1 How Schedules Work
11.14.1.1 Events
11.14.1.2 Absolute and Relative Events
11.14.1.3 Temporary Schedule Events
11.15 Power Monitoring
11.15.1 Overview
11.15.2 Logging
11.15.2.1 Power Monitoring Input
11.16 Anti-Sweat Setup
11.16.1 How Anti-Sweat Works
11.17 Heat/Cool Control
11.17.1 Temperature Control
11.17.2 Unoccupied Hysteresis
11.17.3 Optimum Start/Stop ( OSS)
11.17.4 Setpoint Reset
11.17.5 Lead/Lag
11.18 Analog and Digital Combiners
11.19 TD Control
11.19.1 Overview
11.19.2 Temperature Differential (TD) Strategy
11.19.3 TD Control Fail-Safes
11.19.4 Configuration
11.20 Pulse Accumulation
11.20.1 Overview
11.20.2 Configuration
11.20.3 Outputs
11.20.4 Accumulator Reset Types
11.21 Irrigation Control
11.21.1 Overview
11.21.2 Zones and Cycles
11.21.2.1 Cycle Control Types
11.21.2.2 Timed
11.21.3 Cycle Scheduling
11.21.4 Zone Inhibit
11.21.4.1 Timed
11.21.4.2 Volume
11.21.4.3 Rain Delay
11.21.6 Flow Sensor-Related Tests
11.21.6.1 Leak Test
11.21.6.2 Obstructed Zone Test
11.21.7 Service Modes
11.21.8 Heat Cut In/Cut Out Set- points For Each Stage
11.22 Flexible Combiner
11.23 Modular Chiller Con- trol (MCC)
11.23.1 Overview
11.23.2 Learning Mode
11.23.3 The Control/Cycles Parame- ter
11.23.4 Compressor Control
11.23.4.1 Digital Scroll Compressor
11.23.4.2 Variable Frequency Drive Com- pressor
11.24 Boiler
11.24.1 Overview
11.24.2 Alarms
11.25 Refrigerant Monitor- ing System (RMS)
11.25.1 RMS Asset
11.25.2 RMS Scale
11.25.2.1 Device Constraints
11.26 Detailed Setpoint Change Logging
11.26.2 Logged Changes
11.26.3 Unlogged Changes
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12 Operators Guide to Using the E2
12.1 The E2 Home Screen
12.1.1 RX Home Screen
12.1.2 BX Home Screen
12.1.3 CX Home Screen
12.2 Logging On and Access Levels
12.3 Toggling Full Options
12.4 Navigation
12.4.1 Menus
Page
12.4.2 Screen Types
12.4.3 The E2 Keypad
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12.5 Customizing the Home Screen
12.6 Manual Defrost and Clean Mode
+ + + + + +
+ + +
12.7 Overrides
12.8 Checking Boards Online
12.9 Checking Status Screens
12.10 Alarms
12.10.1 Accessing the Alarm Advi- sory Log
12.10.2 Viewing the Controller Advi- sory Log
12.10.3 Date and Time
12.10.4 State
12.10.5 Ack/Reset State
12.10.6 Area Ctrl: Application: Prop- erty
12.10.7 Advisory Message
12.10.8 Acknowledging, Resetting, and Clearing Log Entries
12.10.8.1 Acknowledging
12.11 Viewing Logs and Graphs
12.11.1 Locating Logged Inputs/ Outputs
12.11.1.1 Home/Status Screens
12.11.1.2 Setup Screens
12.11.1.3 Setting Up Input and Output Pointers
12.11.2 Log View
12.11.3 The Graph View
12.11.4 Zooming In and Out
12.12 Low Battery Notifica- tion
12.13 Naming Conventions for E2 Controllers, Applica- tions, and Points
Appendix A: Case Type Defaults
Table A-1
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Appendix C: Alarm Advisory Messages
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Appendix D: PID Control
P
Introduction to PID Control
D
I
Proportional (P) Mode
Integral Mode
Why I Mode is Necessary
.
The I Mode Calculation
P + I MODES
Derivative Mode
P MODE ONLY
.
P MODE ONLY
How Condenser Control and HVAC PID Differs From The Others
Output at Setpoint
Output at Setpoint for Non-Condenser/ HVAC PID
Output at Setpoint for Condenser/HVAC PID Control
Changing the Output at Setpoint
Other PID Features
Output at Minimum / Output at Max- imum
Minimum Accumulated Error
Filtering
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Appendix E: Compressed Point Log Sample Limits and Precision Tab
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Appendix F: Troubleshooting
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Appendix G: Revision Log
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Index
