BX HVAC, and CX Convenience Store Controllers
Rev 13 14-SEP-2011
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FCC Compliance Notice
Page
Table of Contents
E2 Hardware Setup
Serial Configuration
E2 Ethernet Peer Communications
Quick Start
Software Overview
Logging Groups
Multiflex CUB Board
Holiday Schedules
OPERATOR’S Guide to Using the E2
LOW Battery Notification
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Introduction
E2 Refrigeration Controller
E2 Building Con- troller
Mrlds
E2 Convenience Store Controller
Networking Overview
1 E2 I/O Network
Network
Able for the RS485 Network
Documentation Over View
Interconnection With Other E2s
On-Line Help System Overview
Software Licensing
Hardware Overview
E2 Hardware
LEDs
1 E2 Main Processor Board 3 E2 Keypad
PIB LEDs Status
Main Board Status CPU LEDs
I/O Network Boards and Peripherals
Gateway Board
Keyboard Status
Gateway Model
MultiFlex Boards
MultiFlex 16 Input Board
Model Name Description
MultiFlex Combination Input/ Output Boards
Model Description Name
E2 RX/BX/CX I&O Manual Rev 13 14-SEP-2011
MultiFlex Rooftop Control Board RCB BX and CX Only
MultiFlex CUB
MultiFlex RTU BX and CX Only
MultiFlex PAK Board
MultiFlex ESR Board
Hand-held Terminal P/N
8RO and 8ROSMT Relay Boards
10- Hand-held Terminal
6 4AO Analog Output Board
13- 4AO Analog Output Board P/N
16AIe Dis
8ROe Dis
ESR8 Dis
20- Case Controller CC-100P shown
6 TD3 Temperature Display
Facility Status Display FSD
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Standard Mount
Mounting
Mounting the E2
Recessed Mount
Retrofit Mounting
Standard Mount Inside Rear of Enclosure
Blank Face
Mounting I/O Boards
Single/Double Enclosures
Boards Without Enclosures Snap Track
Echelon Devices
1 16AIe and 8ROe
MultiFlex ESR
3 ESR8 Dis
5 TD3
Mounting Repeaters Overview
Two-Channel and Four- Channel Repeaters
Internal Modem
Mounting the Two-Channel Repeater
Sensors and Transduc Ers
Inside Temperature Sensor
Pressure Transducers
Insertion Temperature Probe
Outside Temperature Sen Sor
Supply and Return Air Sen Sors
Mounting Bullet and Pipe Mount Sensors
Product Temperature Probes
Humidity Sensors and Humidistats
Indoor RH Sensor
Duct-mounted Insertion RH Probe
Outdoor RH Sensors
Outdoor RH sensor P/N
Liquid Level Sensors
Dewpoint Probe
Light Level Sensor
Refrigerant Leak Detectors
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Enclosure
E2 Hardware Setup
Setting up the E2
Main Processor Board
Powering the E2
Add-On E2 Peripherals
Echelon Card Plug-In P/N 537-4860with mounting screw P/N
Plug-In Digital I/O Network Card P/N
Modem P/N Description
Plug-In Four-Channel Inter- nal Repeater
Battery Testing and Replacement
5 E2 RS485 Port Card P/N 537-4890
LEDs
Battery Test
Low Battery Notification
Battery Enable Switch
Battery Replacement Qual- ified Technicians Only
Echelon Earth
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Overview
Serial Configura- tion
Serial Device and Soft Ware Setup
COM Ports
E2 COM# Associations Connector
1 I/O Board Names and Termi Nology
RS485 Network and Hardware Setup
I/O Network
Board
I/O Network Structure Daisy Chains
Wiring Types
MultiFlex-Plus + Board
Network Noise Minimiza Tion
Setting the Baud Rate
Network ID Numbers Board Numbers
Setting the Terminating and Biasing Jumpers
Powering the I/O Boards
Wiring Types
Board Installation
IMC/Prodigy Rooftop Unit Controllers
3 XR35CX, XR75CX, XEV22 Case Controllers
Copeland Discus with Core- Sense Diagnostics ISD
Control Techniques Drive
3.1 XR75CX-Case Display
Overview
IPro DAC
Energy Meter
Supported System Types
Copeland Discus with Core- Sense Protection
Advisory and Alarms
Diagnostic Alarm Descriptions E2 Advisory
Light Commercial Thermo Stat
Comfort Alert Codes
Comfort Alert Descriptions Cause E2 Advisory
Supply Sensor Fail Alarm
High/Low Occ/Unocc Space Temperature Alarms
Conditions for Return to Normal RTN on Diag- nostic Codes
Refrigerant Leak Detection System Rlds
Diagnostic Alarms
Diagnostic Alarm Descriptions
Copeland Scroll K5 Refrig- eration Compressor
11.2 XM679
XM Series of Case Control Lers
11.1 XM670
11.3 XM678
RS485 Network and Hardware Setup 6
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120/208/240 VAC
16AI Installation Guide
MultiFlex ESR Installation Guide
XEV22D Driver to E2 Installation Guide
XR35CX, XR75CX to E2 Installation Guide
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E2 Ethernet Peer Communications
Ethernet IP Configura Tions
Equipment Specifications Type
Hardware Specifica Tions
Ethernet Network Layouts
Software Specifica Tions
Closed Network Layout
Software Setup
Open Network Layout
Troubleshooting
5Peer Network Tab Set Group Name
Cable Type Retail Solutions Part Number
Echelon Network and Hardware Setup
Wiring Type
Loop Resistance
Device Termination
Maximum Number of Eche- lon Devices
Powering Echelon Devices
Wire Restrictions
Installing Echelon Devices
Maximum Total Segment Length
LEDs
Configuring Echelon Devices
Open Echelon Device Connectivity
Troubleshooting
Connected I/O Screen E2 firmware versions 2.81 and above
E2 RX/BX/CX I&O Manual Rev 13 14-SEP-2011
One pin when unterminating an
E2 RX/BX/CX I&O Manual Rev 13 14-SEP-2011
16AI Boards
All Analog Temperature Sensors and Air Flow Sensors
MultiFlex Boards
8IO and Artc Boards
Power Connection
Sensor Input Type Wiring Dip Switch
Down
Wall-mounted Down
207-1000 Refrigerant
20mA, Up for
Sensor Input Type
MA output to input board
Pulse
Application
Association
Sensor Type Description
Pulse on
Setting Up Digital Inputs
8RO, 8ROe, 8IO, and MultiFlex Outputs
Set
Old 8ROs
New 8ROs and 8RO-FCs
Setting Up Digital Outputs
Setting Up Analog Outputs
Temperature and Digital Sensors
Connection
Auxiliary Analog Input
Hand-Held Terminal Jack
335-3263 Pulse Valve
335-3260 Generic Stepper and Emerson Flow Controls ESV Valve
Pin
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Quick Start
Cleaning Out the Con- troller
Performing a Clean Out
Logging On
Boards on the I/O Network
Setting Number of Network Devices
Unit Controllers Echelon
Setting Number of Applications
Customizing the Home Screen
Function Keys
Common Screen Ele- ments
Header
Help Line
Status Screens
Screen Types
Main Menu
Key Function for
Actions Menu
Actions Menu Item Description
System Configuration Menu
Setup Screens
Menu Option Description
System Information Menu
13- System Information Menu
Time/Date Setup
Setting the Time and Date
Set Up Modem
Set Up TCP/IP
17- TCP/IP Addressing
10.11.1 COM1 Serial RS232 Baud Rate
Set Up Network Baud Rates
10.11.2 I/O Network Baud Rate
Set Up User Access
Level
Creating a New User Account
Changing Required User Access Levels
Deleting a User
Set Up I/O Network
Specify Number of Boards
Checking Online Status
Set Up Echelon Net Work
Specifying Number Devices
How Echelon Commissioning Works
Service Button Method
Commissioning a Device
Modbus Commissioning
ESR8’s Service Button
CC-100’s Service Button
TD3’s Service Button
Commissioning the EC-2
License Management
Manual ID Entry Method
Web Services
33- TCP/IP Screen Locating the Mac Address
Set Up Alarming
37- Alarm Setup Menu
Specifying Alarm Reporting Types
Setting up an E2 to be an Alarm Annunciator
Alarm Dial-Out
Introduction Alarm Report Ing
Set Up Global Data
Priority Settings
Set Up Applications
Example Setting Up an Outdoor Temperature Sen- sor
Add an Application
Using and Configuring a Setup Screen
10.18.1 Add/Delete an Application
Delete an Application
Edit Menu
Navigating the Setup Screen
Entering Setpoints
Index Tabs
Function Keys For Setup
Help Line
Using the Help Key to get Property Help
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Introduction
Software Overview
Suction Groups
Standard Suction Group Application
Circuit Load Analysis
Learning Mode
Hardware Overview
Control/Cycles Parameter
Condenser Control
Temperature Differential Strat Egy
Input Sensor Type Wiring Instructions
Air Cooled Condensers
Evaporative Condensers
Condenser Split Mode
Fast Recovery
Fan Control
Standard Circuits
Refrigeration Control
Defrost Control
Clean and Door Switches
Wiring
TD3 Temperature Display
Control Link CD Case Display
Typical Case in a Standard Circuit
Overview
Case Control Circuits
Case Circuit Control Soft- ware Overview
Valve Control
EEVs Liquid Pulse and Liquid Stepper
Thermostatic Expansion Valves TXVs
EEPRs Suction Stepper
Off Cycle Timed
Demand Defrost
Temperature Termination
Anti-Sweat Control
Wait State
Light Control
Clean/Wash Mode
Dual Temp Control
Dewpoint Input Sources
Recoverable Sensor Failures
Fail-Safe Mode
Walk-In Freezer Control
Setting Up An Individual Case Controller
Logging Groups
Base Log Group
Possible Data Errors
Data Compression
Clipping
Setting Up Logging
Logging Setup Menu
Logging Group Status Screen
Log Reports
Application Log Report
Logging Group Report
System Log Report
Alternate Setpoints
Temperature Control
Air Handling Units
Single-Speed Fans
Two-Speed Fans
Economization Enable
Economizer Control
Variable-Speed Fans
Dehumidification Control
Digital Economizer Control
Analog Economizer Control
Curtailment
AHU Zone Control
Inputs Sensor Type Wiring Instructions
Separate Setpoints
Intelligent Pre-Starts and Pre-Stops
Section
Zone Control
Tion
MultiFlex RTU Board
How Zones Work
Applications That May Be Connected To Zones
MultiFlex RCB Board
Zone Temperature
Economization Enable
Effect of Enabling Dehu- midification
Effect of Enabling Econ- omization
Zone Humidity Input
MultiFlex RTUs and RCBs
Stand-Alone MultiFlex RTUs
Losing Contact With Zone Applications
MultiFlex RTU/ARTC and AHU Zone Association
MultiFlex PAK Board
MultiFlex CUB Board
Lighting Schedules
Standard Control
Functions of the Lighting Schedule Application
Control Method Select
Light Level Interface Cell
Schedule Interface Cell
Alternate Control
Multi-Logic Combiner
Proof Cell
Basic Schedule Cell
Min ON/OFF Cell
Offset Solar Control
Introduction to Demand Limit Control
Demand Control
Output Light Dimming
Demand Monitoring
Priority Levels
Load Shedding
Shedding Levels
Definition
Last Shed
Rotational Shed
Other Notes About Priority Levels
Mode 3 Integral Error Approaching Zero
Mode 1 KW Input Is Greater Than Setpoint
How Demand Control Uses Load Shedding
Analog Sensor Control
Power Monitoring Input
Sensor Control
Cut In/Cut Out Setpoint Con Trol
Logical Combination
Loop/Sequence Con Trol
Control Cells
Output Cells
Diagram
Loop/Sequence Control Cell Descriptions
Select Cell
Output Cell Descriptions
Events
Time Scheduling and Holidays
How Schedules Work
Absolute and Relative Events
Overlapping
Power Monitoring
Holiday Schedules
Ranges
Daily
Logging
Hourly
Monthly
How Anti-Sweat Works
Anti-Sweat Setup
Heat/Cool Control
Unoccupied Hysteresis
Setpoint Reset
Stops
Analog and Digital Combiners
Lead/Lag
TD Control
Temperature Differential TD Strategy
Configuration
TD Control Fail-Safes
Inputs
Alarms
Pulse Accumulation
Outputs
High Trip
Accumulator Reset Types
Irrigation Control
Zones and Cycles
Zone Inhibit
Cycle Scheduling
Zone Bypass Inputs
Heat Cut In/Cut Out Set- points For Each Stage
Service Modes
Flow Sensor-Related Tests
Cool Cut In/Cut Out Set- points For Each Stage
Flexible Combiner
Modular Chiller Con- trol MCC
Control/Cycles Parame Ter
Learning Mode
Compressor Control
Digital Scroll Compressor
Boiler
Bypass Valve Control
Variable Frequency Drive Com Pressor
Log Information
RMS Asset
RMS Scale
Device Constraints
Logged Changes
Unlogged Changes
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E2 Home Screen
Operator’s Guide to Using the E2
BX Home Screen RX Home Screen
Logging On and Access Levels
CX Home Screen
Navigation
System Configuration Menu
Toggling Full Options
Menus
System Information Menu
Actions Menu
Status Screens
Setup Screens
Screen Types
Summary Screens
Header Icons
E2 Keypad
Index Tabs
Cursor
Enter Key
Tab Key
Keypad
Up/Page Down Keys
Log In/Out Key
Four Directional Arrow Keys
Ctrl Page Up/Ctrl Page Down Keys
Keys Function
Manual Defrost and Clean Mode
Customizing the Home Screen
Edit
List menu and choose End Manual Mode
Overrides
Checking Boards Online
Checking Status Screens
Viewing the Controller Advi Sory Log
Alarms
Accessing the Alarm Advi Sory Log
Date and Time
Advisory Message
12.10.5 Ack/Reset State
Area Ctrl Application Prop Erty
Acknowledging
Resetting
Clearing
Locating Logged Inputs Outputs
Facility Status Display FSD Alarms
Viewing Logs and Graphs
Home/Status Screens
Setup Screens
Setting Up Input and Output Pointers
Log View
Zooming In and Out
Low Battery Notifica Tion
High Alarm, Low Alarm, and Delay
Appendix a Case Type Defaults
Defrost Type
Hdbx
Eclipse Transducers Voltage Pressure PSI
100 lb 200 lb 500 lb Xducer
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Appendix C Alarm Advisory Messages
Alarm Name Default Definition Priority
E2 RX/BX/CX I&O Manual Rev 13 14-SEP-2011
Appendix C Alarm Advisory Messages C-3
Alarm Name Default Definition Priority
Appendix C Alarm Advisory Messages C-5
Alarm Name Default Definition Priority
Appendix C Alarm Advisory Messages C-7
Alarm Name Default Definition Priority
Appendix C Alarm Advisory Messages C-9
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Appendix C Alarm Advisory Messages C-11
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RAM
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Appendix D PID Control
Proportional P Mode
Throttling Range
Proportional Constant Kp
Integral Mode
Why I Mode is Necessary
Throttling Range on page D-1
I Mode Calculation
Derivative Mode
Saturation
Output at Setpoint
D Mode Calculation
How Condenser Control Hvac PID Differs From Others
Output at Setpoint for Non-Condenser
Output at Minimum / Output at Max- imum
Other PID Features
Changing the Output at Setpoint
Output at Setpoint for Condenser/HVAC PID Control
Minimum Accumulated Error
Filtering
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Medium Resolution
Reuccf
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Appendix F Troubleshooting
Refer to .1.9, Powering
Echelon Network
Appendix F Troubleshooting F-3
Symptom Possible Problem Solution
Number of Fans field?
Trip
Symptom Possible Problem Solution
Appendix F Troubleshooting F-7
Figured as an analog input
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Appendix G Revision Log
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Index
Numerics
Low 4-6,12-18
CS-100.See Case Controllers, CS-100
Demand Defrost. See Defrost, demand
Hot Gas Defrost. See Defrost, hot gas
Jumpers
PAK 2-7,11-30
Pmac
Hansen probe. See Sensors, liquid level
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E2 4-2RS485 jumpers