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Emerson E2 operation manual BX HVAC, and CX Convenience Store Controllers, Rev 4 5-JAN-2013

Models: E2

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026-1614 Rev 4 5-JAN-2013

E2 Installation and Operation Manual for RX Refrigeration,

BX HVAC, and CX Convenience Store Controllers

Applicable to E2 firmware versions 4.0 and above

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Emerson E2 operation manual BX HVAC, and CX Convenience Store Controllers, Rev 4 5-JAN-2013

Contents

Rev 4 5-JAN-2013 BX HVAC, and CX Convenience Store ControllersPage E2 Firmware Version Page Table of Contents Outside Temperature Sensor Inside Temperature SensorInsertion Temperature Probe Product Temperature Probes Humidity Sensors and HumidistatsPlug-In Digital I/O Network Card P/N Board InstallationPlug-InFour-Channel Internal Repeater 1 I/O Board Names and Terminology MultiFlex-Plus + BoardConfiguring Echelon Devices Powering Echelon DevicesConnecting Sensors to Input Boards Power Connection Input Setup in E2Changing Required User Access Levels Setting the Time and Date 10-9 10.9Web Services Specifying Alarm Reporting TypesUsing and Configuring a Setup Screen Priority SettingsUsing the Help Key to get Property Help Clean and Door Switches 11-711.4.11 Fail-Safe Mode 11.4.9 Clean/Wash Mode11.4.12 Wiring Setting Up An Individual Case Controller11.7.5 Zone Temperature 11.7.4 Temperature Control11.7.7 Economization Enable 11.7.2 How Zones WorkTemperature Differential TD Strategy Setpoint ResetConfiguration Alarms11.21.12 Configuration Service ModesLearning Mode Accessing the Alarm Advisory Log12.10.8 Acknowledging, Resetting, and Clearing Log Entries 12.10.5 Ack/Reset State12.10.9 Facility Status Display FSD Alarms 12.10.2 Viewing the Controller Advisory LogPage E2 Refrigeration Controller RX IntroductionE2 Building Controller BX E2 Convenience Store Controller CX 1 E2 I/O Network Networking OverviewInterconnection With Other E2s E2 Echelon Lonworks NetworkDocumentation Overview Software Licensing On-Line Help System OverviewPage E2 Hardware Hardware OverviewLEDs 1 E2 Main Processor Board 3 E2 KeypadPIB LEDs Status PIB LED’s StatusGateway Board I/O Network Boards and PeripheralsMain Board Status CPU LEDs Keyboard StatusMultiFlex 16 Input Board MultiFlex BoardsMultiFlex Combination Input/ Output Boards Gateway ModelMultiFlex Combination Input/Output Board Top View Model Description NameMultiFlex RTU BX and CX Only MultiFlex CUBMultiFlex Rooftop Control Board RCB BX and CX Only MultiFlex PAK BoardHand-held Terminal P/N MultiFlex ESR BoardRJ-11 to male RJ-11 cable 8RO and 8ROSMT Relay Boards15- 4AO Analog Output Board P/N 6 4AO Analog Output Board8ROe Dis 16AIe DisEC-2s Facility Status Display FSD 5 TD3 Temperature DisplayMounting the E2 MountingStandard Mount Recessed MountStandard Mount Inside Rear of Enclosure Retrofit MountingBlank Face Mounting I/O BoardsSingle/Double Enclosures 4AO Board Boards Without Enclosures Snap TrackCOM3 Internal Modem Plug-In Card P/N Echelon DevicesMultiFlex ESR 3 TD3Mounting Repeaters Overview Two-Channel and Four- Channel RepeatersMounting the Two-Channel Repeater Mounting the Four-Channel RepeaterOutside Temperature Sensor Inside Temperature SensorSensors Transducers Pressure TransducersSupply and Return Air Sensors Insertion Temperature ProbeMounting Bullet and Pipe Mount Sensors Application Sensor TypeHumidity Sensors and Humidistats Product Temperature ProbesIndoor RH Sensor Outdoor RH SensorsLight Level Sensor Dewpoint ProbeDuct-mounted Insertion RH Probe Refrigerant Leak Detectors Liquid Level SensorsPage Setting up the E2 E2 Hardware SetupMain Processor Board EnclosureAdd-On E2 Peripherals Powering the E2Plug-In Digital I/O Network Card P/N 3 COM3 Internal Modem Plug- In Card P/NLEDs E2 Installation Guide Overview Serial Device Software SetupCOM Ports Pre-SetsE2COM# Associations Connector Page Page I/O Network RS485 Network and Hardware Setup1 I/O Board Names and Terminology Or I/O NetMultiFlex-Plus + Board Wiring TypesI/O Network Structure Daisy Chains Board DesignationNetwork Noise Minimization Setting the Baud RateNetwork ID Numbers Board Numbers Powering the I/O Boards Setting the Terminating and Biasing JumpersWiring Types IMC/Prodigy Rooftop Unit Controllers Board InstallationControl Techniques Drive 14 AWGIPro DAC 3 XR35CX, XR75CX, XEV22 Case ControllersEnergy Meter 3.1 XR75CX-Case DisplaySupported System Types Copeland Discus with CoreSense ProtectionLight Commercial Thermostat Advisory and AlarmsThermostat Inputs Comfort Alert Descriptions Cause E2 Advisory Supply Sensor Fail Alarm High/Low Occ/Unocc Space Temperature AlarmsRefrigerant Leak Detection System Rlds Conditions for Return to Normal RTN on Diag- nostic CodesXM Series of Case Controllers Diagnostic Alarms12.1 XM670 12.2 XM679BACnet Overview BACnetBACnet Communication Master Slave Token PassingBACnet IP Internet Protocol 3 MS/TP Network Connection To E2Discovery Client-Server13- Commissioning Screen Rescan16 E2 RX/BX/CX I&O Manual Rev 4 5-JAN-2013 Multiflex Combination I/O Board Installation Guide 18 E2 RX/BX/CX I&O Manual Rev 4 5-JAN-2013 BACnet 20 E2 RX/BX/CX I&O Manual Rev 4 5-JAN-2013 16AI Installation Guide MultiFlex ESR Installation Guide BACnet 24 E2 RX/BX/CX I&O Manual Rev 4 5-JAN-2013 Page Page Hardware Specifications Ethernet IP ConfigurationsEquipment Type Specifications E2 Ethernet Peer CommunicationsClosed Network Layout Ethernet Network LayoutsOpen Network Layout Open Network LayoutPeer Network Tab Set Group Name TroubleshootingWiring Type Echelon Network and Hardware SetupEchelon Network Cable Specifications Cable Type Emerson Retail Solutions Part NumberMaximum Number of Echelon Devices Device TerminationInstalling Echelon Devices Wire RestrictionsPowering Echelon Devices Maximum Total Segment LengthEchelon Board Status Red D1 Reset Configuring Echelon DevicesRed Service LEDsConnected/IO Setup Screen RX Unit Shown TroubleshootingE2 RX/BX/CX I&O Manual Rev 4 5-JAN-2013 One pin when unterminating an E2 RX/BX/CX I&O Manual Rev 4 5-JAN-2013 Wiring Input and Output SetupSensor Wiring Types Input Type Dip SwitchesInput Type Dip Switches for MultiFlex 16 and 16AI Boards Power ConnectionDown Sensor Input Type Wiring Dip SwitchWall-mounted Down Level DownInput Setup in E2 Setting Up Analog Inputs Using the Input Definitions/ Status ScreenApplication AssociationPer Pulse on Sensor Type DescriptionDigital Input Screen Setting Up Digital Inputs8RO, 8IO, and MultiFlex Outputs Wiring Form C ContactsMultiFlex Relay Outputs Relay Output Test Mode Setting the Fail-Safe Dip SwitchOutput Board Fail-Safe and Switch Settings Board Type VersionOutput Setup in E2 Wiring Outputs to PointsOutput LED Old 8ROsSetting Up Digital Outputs Using the Output Definitions/ Status Screen12- Digital Output Screen Setting Up Analog Outputs13- Analog Output Screen Inputs CC-100 Case ControllersValve Cable Power Module Wiring335-3263 Pulse Valve 335-3260 to Valve Connection Information CCB Case ControllersESR8 Boards Dis MultiFlex ESR BoardESR8 and MultiFlex ESR Valve Output Wiring Page Performing a Clean Out Cleaning Out the ControllerQuick Start Logging OnBoards on the I/O Network Setting Number of Network DevicesUnit Controllers Echelon Customizing the Home Screen Setting Number of ApplicationsHeader Common Screen ElementsFunction Keys Help LineMain Menu Screen TypesStatus Screens Key Function for RXActions Menu Setup ScreensActions Menu Item Description Actions Menu Options and DescriptionsSystem Configuration Menu Options System Configuration MenuMenu Option Description System Information Menu Options System Information MenuSetting the Time and Date Time/Date SetupSet Up Modem 17- TCP/IP Addressing Set Up TCP/IP10.11.1 COM1 Serial RS232 Baud Rate Set Up Network Baud Rates10.11.2 I/O Network Baud Rate User Access Levels Set Up User AccessLevel Creating a New User Account Changing Required User Access LevelsDeleting a User Specify Number of Boards Set Up I/O NetworkChecking Online Status Specifying Number Devices Set Up Echelon NetworkCommissioning a Device How Echelon Commissioning Works Service Button MethodModbus Commissioning Network CommissioningTD3’s Service Button CC-100’s Service ButtonESR8’s Service Button Manual ID Entry Method31- Commissioning Menu License ManagementWeb Services Set Up AlarmingAlarm Output Specifying Alarm Reporting TypesEchelon Network Alarm Annunciator Display LineAlarm Dial-Out Setting up an E2 to be an Alarm AnnunciatorSet Alarm Annunc field to Yes Introduction Alarm Reporting Set Up Global Data10-24 E2 RX/BX/CX I&O Manual Rev 4 5-JAN-2013 Priority SettingsExample Setting Up an Outdoor Temperature Sen- sor Set Up Applications10.18.1 Add/Delete an Application Using and Configuring a Setup ScreenAdd an Application Delete an ApplicationEdit Menu Navigating the Setup ScreenEntering Setpoints Function Keys for Setup Screens Function Keys For SetupIndex Tabs Help LineUsing the Help Key to get Property Help Page Suction Groups Software OverviewIntroduction Standard Suction Group ApplicationHardware Overview Learning ModeCircuit Load Analysis Control/Cycles ParameterInput Sensor Type Wiring Instructions Temperature Differential StrategyCondenser Control Air Cooled CondensersFast Recovery Condenser Split ModeEvaporative Condensers Fan ControlEvaporative Condenser Standard CircuitsDefrost Control Refrigeration ControlClean Switches Clean and Door SwitchesDefrost Termination Emergency DefrostWiring TD3 Temperature DisplayDoor Switches Control Link CD Case DisplayTypical Case in a Standard Circuit Overview Case Control CircuitsEEVs Liquid Pulse and Liquid Stepper Valve ControlThermostatic Expansion Valves TXVs EEPRs Suction StepperOff Cycle Timed Anti-Sweat Control Temperature TerminationDemand Defrost Wait StateDual Temp Control Clean/Wash ModeLight Control Dewpoint Input SourcesRecoverable Sensor Failures Fail-Safe ModeWalk-In Freezer Control Logging Groups Setting Up An Individual Case ControllerData Compression Possible Data ErrorsBase Log Group ClippingLogging Setup Menu Setting Up LoggingLog Reports Logging Group Status ScreenLogging Group Report Application Log ReportAir Handling Units Temperature ControlAlternate Setpoints System Log ReportTwo-Speed Fans Single-Speed FansVariable-Speed Fans Digital Economizer Control Economizer ControlAnalog Economizer Control Dehumidification ControlOptimum Start/Stop OSS CurtailmentIntelligent Pre-Starts and Pre-Stops AHU Zone Control Separate SetpointsZone Control Output Device Wire 8RO contacts Set Fail-safe Dip Switch toHow Zones Work 11- Suction Group OutputsMultiFlex RTU Board Applications That May Be Connected To ZonesMultiFlex RCB Board MultiFlex RCB-P BoardEconomization Enable Zone TemperatureAHUs Zone Humidity Input Effect of Enabling Dehumidification Effect of Enabling EconomizationMultiFlex RTUs and RCBs 17- Diagram of Pre-Start and Pre-Stop Operation Losing Contact With Zone Applications MultiFlex CUB BoardStand-Alone MultiFlex RTUs MultiFlex RTU/ARTC and AHU Zone AssociationLighting Schedules MultiFlex PAK BoardControl Method Select Functions of the Lighting Schedule ApplicationStandard Control Light Level Interface CellSchedule Interface Cell Alternate ControlMulti-Logic Combiner Min ON/OFF Cell Basic Schedule CellProof Cell Offset Solar ControlOutput Light Dimming Demand ControlIntroduction to Demand Limit Control Demand MonitoringShedding Levels Load SheddingPriority Levels DefinitionLast Shed Rotational ShedOther Notes About Priority Levels Mode 3 Integral Error Approaching Zero Mode 1 KW Input Is Greater Than SetpointHow Demand Control Uses Load Shedding Settings Power Monitoring InputSensor Control Analog Sensor ControlLogical Combination Digital Sensor ControlControl Cells Loop/Sequence Control Cell Descriptions DiagramOutput Cells Select CellOutput Cell Descriptions How Schedules Work Time Scheduling and HolidaysPWM Cell EventsHoliday Schedules Power MonitoringTemporary Schedule Events OverlappingHourly LoggingDaily MonthlyHeat/Cool Control Anti-Sweat SetupHow Anti-Sweat Works Unoccupied Hysteresis Setpoint ResetLead/Lag Analog and Digital CombinersConfiguration Temperature Differential TD StrategyTD Control TD Control Fail-SafesPulse Accumulation AlarmsOutputs Irrigation Control Accumulator Reset TypesHigh Trip Zones and CyclesZone Inhibit Cycle SchedulingZone Bypass Inputs Flow Sensor-Related Tests Service ModesTwo Speed Fan Control Modular Chiller Control MCC Flexible CombinerCompressor Control Learning ModeBypass Valve Control BoilerDigital Scroll Compressor Variable Frequency Drive CompressorRMS Scale RMS AssetLog Information Device ConstraintsUnlogged Changes Logged ChangesPage Page E2 Home Screen Operator’s Guide to Using the E2BX Home Screen RX Home ScreenCX Home Screen Logging On and Access LevelsToggling Full Options System Configuration MenuNavigation MenusSystem Information Menu Press System Configuration Press System InformationActions Menu Screen TypesSummary Screens Status ScreensIndex Tabs Setup ScreensHeader Icons Cursor E2 KeypadTab Key Enter KeyFour Directional Arrow Keys Log In/Out KeyUp/Page Down Keys Ctrl Page Up/Ctrl Page Down KeysCustomizing the Home Screen Manual Defrost and Clean ModeOverrides List menu and choose End Manual ModeChecking Boards Online Checking Status Screens Accessing the Alarm Advi Sory Log AlarmsViewing the Controller Advisory Log Date and TimeAlarm States 12.10.5 Ack/Reset StateArea Ctrl Application Property Advisory MessageClearing ResettingViewing Logs and Graphs Facility Status Display FSD AlarmsLocating Logged Inputs Outputs Home/Status ScreensSetting Up Input and Output Pointers Setup ScreensLog View Zooming In and Out Graph ViewMultiple Languages High Alarm, Low Alarm, and Delay Appendix a Case Type DefaultsDefrost Type Hdbx Table B-2- Eclipse Voltage to Pressure Chart Table B-1- Temp Sensor Temperature/Resistance ChartEclipse Transducers Voltage Pressure PSI 100 lb 200 lb 500 lb XducerPage Alarm Name Default Definition Priority Appendix C Alarm Advisory MessagesE2 RX/BX/CX I&O Manual Rev 4 5-JAN-2013 Appendix C Alarm Advisory Messages C-3 Alarm Name Default Definition Priority Appendix C Alarm Advisory Messages C-5 Alarm Name Default Definition Priority Appendix C Alarm Advisory Messages C-7 Alarm Name Default Definition Priority Appendix C Alarm Advisory Messages C-9 10 E2 RX/BX/CX I&O Manual Rev 4 5-JAN-2013 Appendix C Alarm Advisory Messages C-11 12 E2 RX/BX/CX I&O Manual Rev 4 5-JAN-2013 RAM 14 E2 RX/BX/CX I&O Manual Rev 4 5-JAN-2013 ISD 2.0/2.1 CoreSense Diagnostics Copeland CoreSense E2 AlarmsNo 3PHASE PWR CoreSense Device Performance Alert CoreSense DiagnosticsOther Advisories Discus P470 CoreSense Protection K5 Ref Scroll P510 Copeland Scroll CoreSense CommP47 CoreSense Comm Appendix D PID Control Proportional P ModeThrottling Range Why I Mode is Necessary Integral ModeProportional Constant Kp Throttling Range on page D-1I Mode Calculation Derivative ModeSaturation How Condenser Control Hvac PID Differs From Others D Mode CalculationOutput at Setpoint Output at Setpoint for Non-CondenserChanging the Output at Setpoint Other PID FeaturesOutput at Minimum / Output at Maximum Output at Setpoint for Condenser/HVAC PID ControlFiltering Minimum Accumulated ErrorPage Page Medium Resolution Reuccf Page Page Refer to .1.9, Powering Appendix F TroubleshootingEchelon Network Appendix F Troubleshooting F-3 Symptom Possible Problem Solution Trip Number of Fans field?Symptom Possible Problem Solution Appendix F Troubleshooting F-7 Figured as an analog input Page Page Appendix G Revision Log Page Numerics IndexBlue R. See Cold Reset Wash mode. See Clean Mode Demand Defrost. See Defrost, demand Hot Gas Defrost. See Defrost, hot gas Tion Probe LonWorks Network. See Echelon Network Pmac Hansen probe. See Sensors, liquid level 10 E2 RX/BX/CX I&O Manual Rev 4 5-JAN-2013 Valves