Emerson E2 operation manual MultiFlex ESR Installation Guide

Models: E2

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MultiFlex ESR INSTALLATION GUIDE

POWER

 

 

6

VALVE 1

VALVE 2

VALVE 3

VALVE 4

VALVE 5

VALVE 6

VALVE 7

VALVE 8

1. Connect the MultiFlex ESR to the I/O Network.

AC1 GND AC2

 

 

 

 

 

 

 

 

 

2. Set the network address on the first five rockers of the

 

 

 

 

 

 

 

 

 

 

 

 

dip switch (labeled S1) on the MultiFlex ESR board.

 

 

 

 

5

 

 

 

 

 

 

 

3. Set the network baud rate using rockers 6 and 7.

 

 

 

 

 

 

 

 

 

 

 

4. If the E2 is the beginning of all RS-485 I/O or MODBUS Networks,

NET

 

 

 

 

 

 

 

 

 

 

 

set all three jumpers to the UP position. For MODBUS, set the jumpers

 

 

 

 

 

 

 

 

 

 

 

in the top-most position (MOD). ForI/O Net, set the jumpers in the

I/O

 

 

 

 

 

 

 

 

 

 

 

middle position(I/O). For no termination, set the jumpers tothe DOWN position (NO).

 

 

 

 

 

 

 

 

 

 

 

5. Wire each stepper valve by connecting the stepper valve

 

 

 

 

 

3

 

 

 

 

 

 

JP2

JP3

JP4

 

 

 

 

 

 

 

 

harness to one of the eight connectors along the top

 

 

 

 

 

S1

 

 

 

 

 

 

of the board.

 

 

 

 

 

 

 

 

 

 

 

6. Connect the MultiFlex ESR to a Class 2, 80VA

4

 

2

 

NETWORK

 

 

 

 

 

 

24VAC center-tapped power transformer. (One MultiFlex ESR board

 

 

 

 

 

 

 

 

per transformer.) For more information on transformer wiring,

 

 

 

 

 

 

 

 

 

 

 

 

refer to the MultiFlex ESR manual (P/N 026-1720).

 

 

2

Set the network address

 

 

 

 

1

BELDEN #8761. FOR PLENUM,

 

 

 

 

 

SHIELDED TWISTED PAIR

 

 

 

 

 

 

 

USE BELDEN #82761, 88761,

 

using the first 5 rockers

 

 

 

S1

 

OR EQUIV.

 

of dip switch S1.

 

 

 

 

 

 

Valid address range 1-31.

 

 

 

 

 

 

 

 

BOARD 1

 

 

 

 

BOARD 2

 

 

 

 

BOARD 3

 

 

 

BOARD 4

 

 

 

BOARD 5

 

 

 

BOARD 6

 

 

 

BOARD 7

 

 

 

BOARD 8

 

+485

 

1

2

3

4

5

6

7

8

1

2

3

4

5

6

7

8

1

2

3

4

5

6

7

8

1

2

3

4

5

6

7

8

1

2

3

4

5

6

7

8

1

2

3

4

5

6

7

8

1

2

3

4

5

6

7

8

1

2

3

4

5

6

7

8

NET

ON

 

 

 

 

 

 

 

ON

 

 

 

 

 

 

 

ON

 

 

 

 

 

 

 

ON

 

 

 

 

 

 

ON

 

 

 

 

 

 

 

ON

 

 

 

 

 

 

 

ON

 

 

 

 

 

 

 

 

ON

 

 

 

 

 

 

 

0V

ON

 

BOARD 9

 

 

ON

BOARD 10

 

ON

BOARD 11

 

ON

BOARD 12

ON

 

BOARD 13

ON

 

BOARD 14

ON

 

BOARD 15

 

ON

BOARD 16

 

 

 

1

2

3

4

5

6

7

8

1

2

3

4

5

6

7

8

1

2

3

4

5

6

7

8

1

2

3

4

5

6

7

8

1

2

3

4

5

6

7

8

1

2

3

4

5

6

7

8

1

2

3

4

5

6

7

8

1

2

3

4

5

6

7

8

-485

I/O

1

2

3

4

5

6

7

8

1

2

3

4

5

6

7

8

1

2

3

4

5

6

7

8

1

2

3

4

5

6

7

8

1

2

3

4

5

6

7

8

1

2

3

4

5

6

7

8

1

2

3

4

5

6

7

8

1

2

3

4

5

6

7

8

 

 

 

BOARD 17

 

 

BOARD 18

 

 

BOARD 19

 

 

BOARD 20

 

 

BOARD 21

 

 

BOARD 22

 

 

BOARD 23

 

 

BOARD 24

 

 

 

ON

 

 

 

 

 

 

 

ON

 

 

 

 

 

 

 

ON

 

 

 

 

 

 

 

ON

 

 

 

 

 

 

ON

 

 

 

 

 

 

 

ON

 

 

 

 

 

 

 

ON

 

 

 

 

 

 

 

 

ON

 

 

 

 

 

 

 

 

 

 

BOARD 25

 

 

BOARD 26

 

 

BOARD 27

 

 

BOARD 28

 

 

BOARD 29

 

 

BOARD 30

 

 

BOARD 31

 

 

 

 

 

 

 

 

 

 

 

1

2

3

4

5

6

7

8

1

2

3

4

5

6

7

8

1

2

3

4

5

6

7

8

1

2

3

4

5

6

7

8

1

2

3

4

5

6

7

8

1

2

3

4

5

6

7

8

1

2

3

4

5

6

7

8

 

 

 

 

 

 

 

 

WIRE + to + (same color)

 

ON

 

 

 

 

 

 

 

ON

 

 

 

 

 

 

 

ON

 

 

 

 

 

 

 

ON

 

 

 

 

 

 

ON

 

 

 

 

 

 

 

ON

 

 

 

 

 

 

 

ON

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

WIRE SHIELD TO CENTER PIN

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

WIRE - to - (same color)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

3

4

RS485 I/O NET

MOD[

MOD[

MOD[

I/O [

I/O [

I/O [

NO [

NO [

NO [

NOT TERMINATED

TERMINATED

TERMINATED

 

FOR I/O NET

FOR MODBUS NET

5

Valve 1 connector

enlarged to show

harness wire color orientation:

Wire color legend silk screened on each valve connector (8)

R BLU BLK W

VALVE 2

Stepper valve harness (Match wire colors to silk screen legend

on valve connectors)

ECT Flow

ESR 12 or

Valve connectors on the ESR 20 Valve MultiFlex ESR board (1-8)

VALVE 3

VALVE 4 VALVE 5 VALVE 6 VALVE 7 VALVE 8

Use the cable harnesses

that are supplied with the valves. (A valve cable harness may not be longer than 150 feet)

For Sporlan valves match all wire colors except the green wire. Instead, connect the green wire to the silk screen blue wire legend.

6

120/208/240 VAC

WIRING FOR 640-0080, 80VA,

 

 

 

 

(HOT)

(NEUTRAL)

24VAC Center-Tapped Transformer

L2

L1

 

 

 

 

 

 

Three-conductor non-shielded cables

 

 

 

are the recommended wire

 

 

 

for connecting between the

 

 

 

center-tapped transformer

 

 

C

and MultiFlex ESR boards.

240

208

 

 

 

 

 

120

 

AC1

24V

GND

AC2

CT 24V

AC1 24VAC Center-Tapped

GND

AC2

Earth ground the

GND (center-tapped)

terminal of each board

Power Wiring Types:

14 AWG Belden 9495

PRIMARY SIDE

SECONDARY SIDE

18 AWG Belden 9493

6-22 E2 RX/BX/CX I&O Manual

026-1614 Rev 4 5-JAN-2013

Page 78
Image 78
Emerson E2 operation manual MultiFlex ESR Installation Guide