Emerson E2 Controller Manual | E2 Installation and Operation Guide

026-1610 Rev 13 14-SEP-2011

E2 Installation and Operation Manual for RX Refrigeration,

BX HVAC, and CX Convenience Store Controllers

Image 1

Emerson E2 operation manual BX HVAC, and CX Convenience Store Controllers, Rev 13 14-SEP-2011

Contents

Rev 13 14-SEP-2011 BX HVAC, and CX Convenience Store ControllersPage FCC Compliance Notice Page Table of Contents E2 Hardware Setup Serial Configuration E2 Ethernet Peer Communications Quick Start Software Overview Logging Groups Multiflex CUB Board Holiday Schedules OPERATOR’S Guide to Using the E2 LOW Battery Notification Page E2 Refrigeration Controller Introduction Mrlds E2 Building Con- troller E2 Convenience Store Controller 1 E2 I/O Network Networking Overview Able for the RS485 Network Network Interconnection With Other E2s Documentation Over View On-Line Help System Overview Software Licensing E2 Hardware Hardware Overview LEDs 1 E2 Main Processor Board 3 E2 KeypadPIB LEDs Status Gateway Board I/O Network Boards and PeripheralsMain Board Status CPU LEDs Keyboard Status MultiFlex 16 Input Board MultiFlex BoardsGateway Model Model Name Description Model Description Name MultiFlex Combination Input/ Output Boards E2 RX/BX/CX I&O Manual Rev 13 14-SEP-2011 MultiFlex RTU BX and CX Only MultiFlex CUBMultiFlex Rooftop Control Board RCB BX and CX Only MultiFlex PAK Board Hand-held Terminal P/N MultiFlex ESR Board 10- Hand-held Terminal 8RO and 8ROSMT Relay Boards 13- 4AO Analog Output Board P/N 6 4AO Analog Output Board 8ROe Dis 16AIe Dis 20- Case Controller CC-100P shown ESR8 Dis Facility Status Display FSD 6 TD3 Temperature DisplayPage Mounting the E2 MountingStandard Mount Recessed Mount Standard Mount Inside Rear of Enclosure Retrofit Mounting Blank Face Mounting I/O BoardsSingle/Double Enclosures Boards Without Enclosures Snap Track Echelon Devices1 16AIe and 8ROe MultiFlex ESR 3 ESR8 Dis5 TD3 Internal Modem Two-Channel and Four- Channel RepeatersMounting Repeaters Overview Mounting the Two-Channel Repeater Sensors and Transduc Ers Inside Temperature SensorPressure Transducers Insertion Temperature Probe Outside Temperature Sen SorSupply and Return Air Sen Sors Humidity Sensors and Humidistats Product Temperature ProbesMounting Bullet and Pipe Mount Sensors Indoor RH Sensor Duct-mounted Insertion RH Probe Outdoor RH SensorsOutdoor RH sensor P/N Light Level Sensor Dewpoint ProbeLiquid Level Sensors Refrigerant Leak DetectorsPage Setting up the E2 E2 Hardware SetupEnclosure Main Processor Board Powering the E2 Echelon Card Plug-In P/N 537-4860with mounting screw P/N Add-On E2 Peripherals Modem P/N Description Plug-In Digital I/O Network Card P/N 5 E2 RS485 Port Card P/N 537-4890 Battery Testing and ReplacementPlug-In Four-Channel Inter- nal Repeater LEDs Battery Enable Switch Low Battery NotificationBattery Test Battery Replacement Qual- ified Technicians Only Echelon Earth Page Serial Device and Soft Ware Setup Serial Configura- tionOverview COM Ports E2 COM# Associations Connector I/O Network RS485 Network and Hardware Setup1 I/O Board Names and Termi Nology Board MultiFlex-Plus + Board Wiring TypesI/O Network Structure Daisy Chains Network Noise Minimiza Tion Network ID Numbers Board Numbers Setting the Baud Rate Powering the I/O Boards Setting the Terminating and Biasing Jumpers Wiring Types Board InstallationIMC/Prodigy Rooftop Unit Controllers Control Techniques Drive Copeland Discus with Core- Sense Diagnostics ISD3 XR35CX, XR75CX, XEV22 Case Controllers 3.1 XR75CX-Case Display Energy Meter IPro DACOverview Supported System Types Diagnostic Alarm Descriptions E2 Advisory Advisory and AlarmsCopeland Discus with Core- Sense Protection Light Commercial Thermo Stat Comfort Alert Descriptions Cause E2 Advisory Comfort Alert Codes Supply Sensor Fail Alarm High/Low Occ/Unocc Space Temperature AlarmsConditions for Return to Normal RTN on Diag- nostic Codes Diagnostic Alarm Descriptions Diagnostic AlarmsRefrigerant Leak Detection System Rlds Copeland Scroll K5 Refrig- eration Compressor 11.1 XM670 XM Series of Case Control Lers11.2 XM679 11.3 XM678 RS485 Network and Hardware Setup 6 14 E2 RX/BX/CX I&O Manual Rev 13 14-SEP-2011 NET 16 E2 RX/BX/CX I&O Manual Rev 13 14-SEP-2011 120/208/240 VAC 16AI Installation Guide MultiFlex ESR Installation Guide XEV22D Driver to E2 Installation Guide XR35CX, XR75CX to E2 Installation Guide Page Equipment Specifications Type Ethernet IP Configura TionsE2 Ethernet Peer Communications Hardware Specifica Tions Ethernet Network Layouts Software Specifica TionsClosed Network Layout Open Network Layout Software Setup 5Peer Network Tab Set Group Name Troubleshooting Wiring Type Echelon Network and Hardware SetupCable Type Retail Solutions Part Number Loop Resistance Maximum Number of Eche- lon Devices Device Termination Installing Echelon Devices Wire RestrictionsPowering Echelon Devices Maximum Total Segment Length LEDs Configuring Echelon DevicesOpen Echelon Device Connectivity Connected I/O Screen E2 firmware versions 2.81 and above Troubleshooting E2 RX/BX/CX I&O Manual Rev 13 14-SEP-2011 One pin when unterminating an E2 RX/BX/CX I&O Manual Rev 13 14-SEP-2011 MultiFlex Boards All Analog Temperature Sensors and Air Flow Sensors16AI Boards 8IO and Artc Boards Power Connection Down Sensor Input Type Wiring Dip Switch Wall-mounted Down 207-1000 Refrigerant MA output to input board Sensor Input Type20mA, Up for Pulse Association Application Pulse on Sensor Type Description Setting Up Digital Inputs Set 8RO, 8ROe, 8IO, and MultiFlex Outputs New 8ROs and 8RO-FCs Old 8ROs Setting Up Digital Outputs Setting Up Analog Outputs Connection Temperature and Digital Sensors Hand-Held Terminal Jack Auxiliary Analog Input 335-3260 Generic Stepper and Emerson Flow Controls ESV Valve 335-3263 Pulse Valve Pin Page Performing a Clean Out Cleaning Out the Con- trollerQuick Start Logging On Boards on the I/O Network Setting Number of Network DevicesUnit Controllers Echelon Customizing the Home Screen Setting Number of Applications Header Common Screen Ele- mentsFunction Keys Help Line Status Screens Screen TypesMain Menu Key Function for Actions MenuActions Menu Item Description System Configuration Menu Setup ScreensMenu Option Description 13- System Information Menu System Information Menu Setting the Time and Date Time/Date Setup Set Up Modem 17- TCP/IP Addressing Set Up TCP/IP 10.11.1 COM1 Serial RS232 Baud Rate Set Up Network Baud Rates10.11.2 I/O Network Baud Rate Level Set Up User Access Creating a New User Account Changing Required User Access LevelsDeleting a User Specify Number of Boards Set Up I/O Network Checking Online Status Set Up Echelon Net WorkSpecifying Number Devices Commissioning a Device Service Button MethodHow Echelon Commissioning Works Modbus Commissioning TD3’s Service Button CC-100’s Service ButtonESR8’s Service Button Commissioning the EC-2 Manual ID Entry Method License Management 33- TCP/IP Screen Locating the Mac Address Web Services 37- Alarm Setup Menu Set Up Alarming Setting up an E2 to be an Alarm Annunciator Specifying Alarm Reporting Types Introduction Alarm Report Ing Alarm Dial-Out Priority Settings Set Up Global Data Example Setting Up an Outdoor Temperature Sen- sor Set Up Applications 10.18.1 Add/Delete an Application Using and Configuring a Setup ScreenAdd an Application Delete an Application Edit Menu Navigating the Setup ScreenEntering Setpoints Index Tabs Function Keys For SetupHelp Line Using the Help Key to get Property Help Page Suction Groups Software OverviewIntroduction Standard Suction Group Application Hardware Overview Learning ModeCircuit Load Analysis Control/Cycles Parameter Input Sensor Type Wiring Instructions Temperature Differential Strat EgyCondenser Control Air Cooled Condensers Fast Recovery Condenser Split ModeEvaporative Condensers Fan Control Refrigeration Control Standard Circuits Defrost Control Clean and Door Switches Wiring TD3 Temperature DisplayControl Link CD Case Display Typical Case in a Standard Circuit Overview Case Control CircuitsCase Circuit Control Soft- ware Overview EEVs Liquid Pulse and Liquid Stepper Valve Control Thermostatic Expansion Valves TXVs EEPRs Suction StepperOff Cycle Timed Anti-Sweat Control Temperature TerminationDemand Defrost Wait State Dual Temp Control Clean/Wash ModeLight Control Dewpoint Input Sources Recoverable Sensor Failures Fail-Safe ModeWalk-In Freezer Control Logging Groups Setting Up An Individual Case Controller Data Compression Possible Data ErrorsBase Log Group Clipping Logging Setup Menu Setting Up Logging Log Reports Logging Group Status Screen Application Log Report Logging Group ReportSystem Log Report Air Handling Units Temperature ControlAlternate Setpoints Single-Speed Fans Economizer Control Economization EnableTwo-Speed Fans Variable-Speed Fans Analog Economizer Control Digital Economizer ControlDehumidification Control Curtailment Separate Setpoints Inputs Sensor Type Wiring InstructionsAHU Zone Control Intelligent Pre-Starts and Pre-Stops Section Zone ControlTion Applications That May Be Connected To Zones How Zones WorkMultiFlex RTU Board MultiFlex RCB Board Economization Enable Zone Temperature Zone Humidity Input Effect of Enabling Econ- omizationEffect of Enabling Dehu- midification MultiFlex RTUs and RCBs Stand-Alone MultiFlex RTUs Losing Contact With Zone ApplicationsMultiFlex RTU/ARTC and AHU Zone Association MultiFlex PAK Board MultiFlex CUB BoardLighting Schedules Control Method Select Functions of the Lighting Schedule ApplicationStandard Control Light Level Interface Cell Schedule Interface Cell Alternate ControlMulti-Logic Combiner Min ON/OFF Cell Basic Schedule CellProof Cell Offset Solar Control Output Light Dimming Demand ControlIntroduction to Demand Limit Control Demand Monitoring Shedding Levels Load SheddingPriority Levels Definition Last Shed Rotational ShedOther Notes About Priority Levels Mode 3 Integral Error Approaching Zero Mode 1 KW Input Is Greater Than SetpointHow Demand Control Uses Load Shedding Sensor Control Power Monitoring InputAnalog Sensor Control Cut In/Cut Out Setpoint Con Trol Logical Combination Loop/Sequence Con TrolControl Cells Loop/Sequence Control Cell Descriptions DiagramOutput Cells Select Cell Output Cell Descriptions How Schedules Work Time Scheduling and HolidaysEvents Absolute and Relative Events Holiday Schedules Power MonitoringOverlapping Ranges Hourly LoggingDaily Monthly Heat/Cool Control Anti-Sweat SetupHow Anti-Sweat Works Unoccupied Hysteresis Stops Setpoint Reset Lead/Lag Analog and Digital Combiners Configuration Temperature Differential TD StrategyTD Control TD Control Fail-Safes Pulse Accumulation AlarmsInputs Outputs Irrigation Control Accumulator Reset TypesHigh Trip Zones and Cycles Zone Inhibit Cycle SchedulingZone Bypass Inputs Flow Sensor-Related Tests Service ModesHeat Cut In/Cut Out Set- points For Each Stage Cool Cut In/Cut Out Set- points For Each Stage Modular Chiller Con- trol MCC Flexible Combiner Control/Cycles Parame Ter Learning ModeCompressor Control Bypass Valve Control BoilerDigital Scroll Compressor Variable Frequency Drive Com Pressor RMS Scale RMS AssetLog Information Device Constraints Unlogged Changes Logged ChangesPage E2 Home Screen Operator’s Guide to Using the E2BX Home Screen RX Home Screen CX Home Screen Logging On and Access Levels Toggling Full Options System Configuration MenuNavigation Menus Actions Menu System Information Menu Screen Types Setup ScreensStatus Screens Summary Screens Index Tabs E2 KeypadHeader Icons Cursor Enter Key Tab KeyKeypad Four Directional Arrow Keys Log In/Out KeyUp/Page Down Keys Ctrl Page Up/Ctrl Page Down Keys Customizing the Home Screen Manual Defrost and Clean ModeKeys Function Edit Overrides List menu and choose End Manual Mode Checking Status Screens Checking Boards Online Accessing the Alarm Advi Sory Log AlarmsViewing the Controller Advi Sory Log Date and Time Area Ctrl Application Prop Erty 12.10.5 Ack/Reset StateAdvisory Message Acknowledging Clearing Resetting Viewing Logs and Graphs Facility Status Display FSD AlarmsLocating Logged Inputs Outputs Home/Status Screens Setting Up Input and Output Pointers Setup Screens Zooming In and Out Log View Low Battery Notifica Tion High Alarm, Low Alarm, and Delay Appendix a Case Type DefaultsDefrost Type Hdbx 100 lb 200 lb 500 lb Xducer Eclipse Transducers Voltage Pressure PSIPage Alarm Name Default Definition Priority Appendix C Alarm Advisory Messages E2 RX/BX/CX I&O Manual Rev 13 14-SEP-2011 Appendix C Alarm Advisory Messages C-3 Alarm Name Default Definition Priority Appendix C Alarm Advisory Messages C-5 Alarm Name Default Definition Priority Appendix C Alarm Advisory Messages C-7 Alarm Name Default Definition Priority Appendix C Alarm Advisory Messages C-9 10 E2 RX/BX/CX I&O Manual Rev 13 14-SEP-2011 Appendix C Alarm Advisory Messages C-11 12 E2 RX/BX/CX I&O Manual Rev 13 14-SEP-2011 RAM 14 E2 RX/BX/CX I&O Manual Rev 13 14-SEP-2011 Appendix D PID Control Proportional P ModeThrottling Range Why I Mode is Necessary Integral ModeProportional Constant Kp Throttling Range on page D-1 I Mode Calculation Derivative ModeSaturation How Condenser Control Hvac PID Differs From Others D Mode CalculationOutput at Setpoint Output at Setpoint for Non-Condenser Changing the Output at Setpoint Other PID FeaturesOutput at Minimum / Output at Max- imum Output at Setpoint for Condenser/HVAC PID Control Filtering Minimum Accumulated ErrorPage Page Medium Resolution Reuccf Page Page Refer to .1.9, Powering Appendix F Troubleshooting Echelon Network Appendix F Troubleshooting F-3 Symptom Possible Problem Solution Trip Number of Fans field? Symptom Possible Problem Solution Appendix F Troubleshooting F-7 Figured as an analog input Page Page Appendix G Revision Log Page Numerics Index Low 4-6,12-18 CS-100.See Case Controllers, CS-100 Demand Defrost. See Defrost, demand Hot Gas Defrost. See Defrost, hot gas Jumpers PAK 2-7,11-30 Pmac Hansen probe. See Sensors, liquid level 10 E2 RX/BX/CX I&O Manual Rev 13 14-SEP-2011 E2 4-2RS485 jumpers