BX HVAC, and CX Convenience Store Controllers
Rev 13 14-SEP-2011
Page
FCC Compliance Notice
Page
Table of Contents
E2 Hardware Setup
Serial Configuration
E2 Ethernet Peer Communications
Quick Start
Software Overview
Logging Groups
Multiflex CUB Board
Holiday Schedules
OPERATOR’S Guide to Using the E2
LOW Battery Notification
Page
Introduction
E2 Refrigeration Controller
E2 Building Con- troller
Mrlds
E2 Convenience Store Controller
Networking Overview
1 E2 I/O Network
Network
Able for the RS485 Network
Documentation Over View
Interconnection With Other E2s
On-Line Help System Overview
Software Licensing
Hardware Overview
E2 Hardware
PIB LEDs Status
1 E2 Main Processor Board 3 E2 Keypad
LEDs
I/O Network Boards and Peripherals
Gateway Board
Main Board Status CPU LEDs
Keyboard Status
MultiFlex Boards
MultiFlex 16 Input Board
Gateway Model
Model Name Description
MultiFlex Combination Input/ Output Boards
Model Description Name
E2 RX/BX/CX I&O Manual Rev 13 14-SEP-2011
MultiFlex CUB
MultiFlex RTU BX and CX Only
MultiFlex Rooftop Control Board RCB BX and CX Only
MultiFlex PAK Board
MultiFlex ESR Board
Hand-held Terminal P/N
8RO and 8ROSMT Relay Boards
10- Hand-held Terminal
6 4AO Analog Output Board
13- 4AO Analog Output Board P/N
16AIe Dis
8ROe Dis
ESR8 Dis
20- Case Controller CC-100P shown
6 TD3 Temperature Display
Facility Status Display FSD
Page
Mounting
Mounting the E2
Standard Mount
Recessed Mount
Retrofit Mounting
Standard Mount Inside Rear of Enclosure
Single/Double Enclosures
Mounting I/O Boards
Blank Face
1 16AIe and 8ROe
Echelon Devices
Boards Without Enclosures Snap Track
5 TD3
3 ESR8 Dis
MultiFlex ESR
Two-Channel and Four- Channel Repeaters
Internal Modem
Mounting Repeaters Overview
Mounting the Two-Channel Repeater
Pressure Transducers
Inside Temperature Sensor
Sensors and Transduc Ers
Supply and Return Air Sen Sors
Outside Temperature Sen Sor
Insertion Temperature Probe
Product Temperature Probes
Humidity Sensors and Humidistats
Mounting Bullet and Pipe Mount Sensors
Indoor RH Sensor
Outdoor RH sensor P/N
Outdoor RH Sensors
Duct-mounted Insertion RH Probe
Dewpoint Probe
Light Level Sensor
Liquid Level Sensors
Refrigerant Leak Detectors
Page
E2 Hardware Setup
Setting up the E2
Enclosure
Main Processor Board
Powering the E2
Add-On E2 Peripherals
Echelon Card Plug-In P/N 537-4860with mounting screw P/N
Plug-In Digital I/O Network Card P/N
Modem P/N Description
Battery Testing and Replacement
5 E2 RS485 Port Card P/N 537-4890
Plug-In Four-Channel Inter- nal Repeater
LEDs
Low Battery Notification
Battery Enable Switch
Battery Test
Battery Replacement Qual- ified Technicians Only
Echelon Earth
Page
Serial Configura- tion
Serial Device and Soft Ware Setup
Overview
COM Ports
E2 COM# Associations Connector
RS485 Network and Hardware Setup
I/O Network
1 I/O Board Names and Termi Nology
Board
Wiring Types
MultiFlex-Plus + Board
I/O Network Structure Daisy Chains
Network Noise Minimiza Tion
Setting the Baud Rate
Network ID Numbers Board Numbers
Setting the Terminating and Biasing Jumpers
Powering the I/O Boards
IMC/Prodigy Rooftop Unit Controllers
Board Installation
Wiring Types
Copeland Discus with Core- Sense Diagnostics ISD
Control Techniques Drive
3 XR35CX, XR75CX, XEV22 Case Controllers
3.1 XR75CX-Case Display
IPro DAC
Energy Meter
Overview
Supported System Types
Advisory and Alarms
Diagnostic Alarm Descriptions E2 Advisory
Copeland Discus with Core- Sense Protection
Light Commercial Thermo Stat
Comfort Alert Codes
Comfort Alert Descriptions Cause E2 Advisory
Conditions for Return to Normal RTN on Diag- nostic Codes
High/Low Occ/Unocc Space Temperature Alarms
Supply Sensor Fail Alarm
Diagnostic Alarms
Diagnostic Alarm Descriptions
Refrigerant Leak Detection System Rlds
Copeland Scroll K5 Refrig- eration Compressor
XM Series of Case Control Lers
11.1 XM670
11.2 XM679
11.3 XM678
RS485 Network and Hardware Setup 6
14 E2 RX/BX/CX I&O Manual Rev 13 14-SEP-2011
NET
16 E2 RX/BX/CX I&O Manual Rev 13 14-SEP-2011
120/208/240 VAC
16AI Installation Guide
MultiFlex ESR Installation Guide
XEV22D Driver to E2 Installation Guide
XR35CX, XR75CX to E2 Installation Guide
Page
Ethernet IP Configura Tions
Equipment Specifications Type
E2 Ethernet Peer Communications
Hardware Specifica Tions
Closed Network Layout
Software Specifica Tions
Ethernet Network Layouts
Software Setup
Open Network Layout
Troubleshooting
5Peer Network Tab Set Group Name
Echelon Network and Hardware Setup
Wiring Type
Cable Type Retail Solutions Part Number
Loop Resistance
Device Termination
Maximum Number of Eche- lon Devices
Wire Restrictions
Installing Echelon Devices
Powering Echelon Devices
Maximum Total Segment Length
Open Echelon Device Connectivity
Configuring Echelon Devices
LEDs
Troubleshooting
Connected I/O Screen E2 firmware versions 2.81 and above
E2 RX/BX/CX I&O Manual Rev 13 14-SEP-2011
One pin when unterminating an
E2 RX/BX/CX I&O Manual Rev 13 14-SEP-2011
All Analog Temperature Sensors and Air Flow Sensors
MultiFlex Boards
16AI Boards
8IO and Artc Boards
Power Connection
Sensor Input Type Wiring Dip Switch
Down
Wall-mounted Down
207-1000 Refrigerant
Sensor Input Type
MA output to input board
20mA, Up for
Pulse
Application
Association
Sensor Type Description
Pulse on
Setting Up Digital Inputs
8RO, 8ROe, 8IO, and MultiFlex Outputs
Set
Old 8ROs
New 8ROs and 8RO-FCs
Setting Up Digital Outputs
Setting Up Analog Outputs
Temperature and Digital Sensors
Connection
Auxiliary Analog Input
Hand-Held Terminal Jack
335-3263 Pulse Valve
335-3260 Generic Stepper and Emerson Flow Controls ESV Valve
Pin
Page
Cleaning Out the Con- troller
Performing a Clean Out
Quick Start
Logging On
Unit Controllers Echelon
Setting Number of Network Devices
Boards on the I/O Network
Setting Number of Applications
Customizing the Home Screen
Common Screen Ele- ments
Header
Function Keys
Help Line
Main Menu
Screen Types
Status Screens
Actions Menu Item Description
Actions Menu
Key Function for
Menu Option Description
Setup Screens
System Configuration Menu
System Information Menu
13- System Information Menu
Time/Date Setup
Setting the Time and Date
Set Up Modem
Set Up TCP/IP
17- TCP/IP Addressing
10.11.2 I/O Network Baud Rate
Set Up Network Baud Rates
10.11.1 COM1 Serial RS232 Baud Rate
Set Up User Access
Level
Deleting a User
Changing Required User Access Levels
Creating a New User Account
Set Up I/O Network
Specify Number of Boards
Specifying Number Devices
Set Up Echelon Net Work
Checking Online Status
Service Button Method
Commissioning a Device
How Echelon Commissioning Works
Modbus Commissioning
CC-100’s Service Button
TD3’s Service Button
ESR8’s Service Button
Commissioning the EC-2
License Management
Manual ID Entry Method
Web Services
33- TCP/IP Screen Locating the Mac Address
Set Up Alarming
37- Alarm Setup Menu
Specifying Alarm Reporting Types
Setting up an E2 to be an Alarm Annunciator
Alarm Dial-Out
Introduction Alarm Report Ing
Set Up Global Data
Priority Settings
Set Up Applications
Example Setting Up an Outdoor Temperature Sen- sor
Using and Configuring a Setup Screen
10.18.1 Add/Delete an Application
Add an Application
Delete an Application
Entering Setpoints
Navigating the Setup Screen
Edit Menu
Help Line
Function Keys For Setup
Index Tabs
Using the Help Key to get Property Help
Page
Software Overview
Suction Groups
Introduction
Standard Suction Group Application
Learning Mode
Hardware Overview
Circuit Load Analysis
Control/Cycles Parameter
Temperature Differential Strat Egy
Input Sensor Type Wiring Instructions
Condenser Control
Air Cooled Condensers
Condenser Split Mode
Fast Recovery
Evaporative Condensers
Fan Control
Standard Circuits
Refrigeration Control
Defrost Control
Clean and Door Switches
Control Link CD Case Display
TD3 Temperature Display
Wiring
Typical Case in a Standard Circuit
Case Circuit Control Soft- ware Overview
Case Control Circuits
Overview
Valve Control
EEVs Liquid Pulse and Liquid Stepper
Off Cycle Timed
EEPRs Suction Stepper
Thermostatic Expansion Valves TXVs
Temperature Termination
Anti-Sweat Control
Demand Defrost
Wait State
Clean/Wash Mode
Dual Temp Control
Light Control
Dewpoint Input Sources
Walk-In Freezer Control
Fail-Safe Mode
Recoverable Sensor Failures
Setting Up An Individual Case Controller
Logging Groups
Possible Data Errors
Data Compression
Base Log Group
Clipping
Setting Up Logging
Logging Setup Menu
Logging Group Status Screen
Log Reports
System Log Report
Logging Group Report
Application Log Report
Temperature Control
Air Handling Units
Alternate Setpoints
Single-Speed Fans
Economization Enable
Economizer Control
Two-Speed Fans
Variable-Speed Fans
Digital Economizer Control
Analog Economizer Control
Dehumidification Control
Curtailment
Inputs Sensor Type Wiring Instructions
Separate Setpoints
AHU Zone Control
Intelligent Pre-Starts and Pre-Stops
Tion
Zone Control
Section
How Zones Work
Applications That May Be Connected To Zones
MultiFlex RTU Board
MultiFlex RCB Board
Zone Temperature
Economization Enable
Effect of Enabling Econ- omization
Zone Humidity Input
Effect of Enabling Dehu- midification
MultiFlex RTUs and RCBs
MultiFlex RTU/ARTC and AHU Zone Association
Losing Contact With Zone Applications
Stand-Alone MultiFlex RTUs
Lighting Schedules
MultiFlex CUB Board
MultiFlex PAK Board
Functions of the Lighting Schedule Application
Control Method Select
Standard Control
Light Level Interface Cell
Multi-Logic Combiner
Alternate Control
Schedule Interface Cell
Basic Schedule Cell
Min ON/OFF Cell
Proof Cell
Offset Solar Control
Demand Control
Output Light Dimming
Introduction to Demand Limit Control
Demand Monitoring
Load Shedding
Shedding Levels
Priority Levels
Definition
Other Notes About Priority Levels
Rotational Shed
Last Shed
How Demand Control Uses Load Shedding
Mode 1 KW Input Is Greater Than Setpoint
Mode 3 Integral Error Approaching Zero
Power Monitoring Input
Sensor Control
Analog Sensor Control
Cut In/Cut Out Setpoint Con Trol
Control Cells
Loop/Sequence Con Trol
Logical Combination
Diagram
Loop/Sequence Control Cell Descriptions
Output Cells
Select Cell
Output Cell Descriptions
Time Scheduling and Holidays
How Schedules Work
Events
Absolute and Relative Events
Power Monitoring
Holiday Schedules
Overlapping
Ranges
Logging
Hourly
Daily
Monthly
Anti-Sweat Setup
Heat/Cool Control
How Anti-Sweat Works
Unoccupied Hysteresis
Setpoint Reset
Stops
Analog and Digital Combiners
Lead/Lag
Temperature Differential TD Strategy
Configuration
TD Control
TD Control Fail-Safes
Alarms
Pulse Accumulation
Inputs
Outputs
Accumulator Reset Types
Irrigation Control
High Trip
Zones and Cycles
Zone Bypass Inputs
Cycle Scheduling
Zone Inhibit
Service Modes
Flow Sensor-Related Tests
Heat Cut In/Cut Out Set- points For Each Stage
Cool Cut In/Cut Out Set- points For Each Stage
Flexible Combiner
Modular Chiller Con- trol MCC
Compressor Control
Learning Mode
Control/Cycles Parame Ter
Boiler
Bypass Valve Control
Digital Scroll Compressor
Variable Frequency Drive Com Pressor
RMS Asset
RMS Scale
Log Information
Device Constraints
Logged Changes
Unlogged Changes
Page
BX Home Screen RX Home Screen
Operator’s Guide to Using the E2
E2 Home Screen
Logging On and Access Levels
CX Home Screen
System Configuration Menu
Toggling Full Options
Navigation
Menus
System Information Menu
Actions Menu
Setup Screens
Screen Types
Status Screens
Summary Screens
E2 Keypad
Index Tabs
Header Icons
Cursor
Keypad
Tab Key
Enter Key
Log In/Out Key
Four Directional Arrow Keys
Up/Page Down Keys
Ctrl Page Up/Ctrl Page Down Keys
Manual Defrost and Clean Mode
Customizing the Home Screen
Keys Function
Edit
List menu and choose End Manual Mode
Overrides
Checking Boards Online
Checking Status Screens
Alarms
Accessing the Alarm Advi Sory Log
Viewing the Controller Advi Sory Log
Date and Time
12.10.5 Ack/Reset State
Area Ctrl Application Prop Erty
Advisory Message
Acknowledging
Resetting
Clearing
Facility Status Display FSD Alarms
Viewing Logs and Graphs
Locating Logged Inputs Outputs
Home/Status Screens
Setup Screens
Setting Up Input and Output Pointers
Log View
Zooming In and Out
Low Battery Notifica Tion
Defrost Type
Appendix a Case Type Defaults
High Alarm, Low Alarm, and Delay
Hdbx
Eclipse Transducers Voltage Pressure PSI
100 lb 200 lb 500 lb Xducer
Page
Appendix C Alarm Advisory Messages
Alarm Name Default Definition Priority
E2 RX/BX/CX I&O Manual Rev 13 14-SEP-2011
Appendix C Alarm Advisory Messages C-3
Alarm Name Default Definition Priority
Appendix C Alarm Advisory Messages C-5
Alarm Name Default Definition Priority
Appendix C Alarm Advisory Messages C-7
Alarm Name Default Definition Priority
Appendix C Alarm Advisory Messages C-9
10 E2 RX/BX/CX I&O Manual Rev 13 14-SEP-2011
Appendix C Alarm Advisory Messages C-11
12 E2 RX/BX/CX I&O Manual Rev 13 14-SEP-2011
RAM
14 E2 RX/BX/CX I&O Manual Rev 13 14-SEP-2011
Throttling Range
Proportional P Mode
Appendix D PID Control
Integral Mode
Why I Mode is Necessary
Proportional Constant Kp
Throttling Range on page D-1
Saturation
Derivative Mode
I Mode Calculation
D Mode Calculation
How Condenser Control Hvac PID Differs From Others
Output at Setpoint
Output at Setpoint for Non-Condenser
Other PID Features
Changing the Output at Setpoint
Output at Minimum / Output at Max- imum
Output at Setpoint for Condenser/HVAC PID Control
Minimum Accumulated Error
Filtering
Page
Page
Medium Resolution
Reuccf
Page
Page
Appendix F Troubleshooting
Refer to .1.9, Powering
Echelon Network
Appendix F Troubleshooting F-3
Symptom Possible Problem Solution
Number of Fans field?
Trip
Symptom Possible Problem Solution
Appendix F Troubleshooting F-7
Figured as an analog input
Page
Page
Appendix G Revision Log
Page
Index
Numerics
Low 4-6,12-18
CS-100.See Case Controllers, CS-100
Demand Defrost. See Defrost, demand
Hot Gas Defrost. See Defrost, hot gas
Jumpers
PAK 2-7,11-30
Pmac
Hansen probe. See Sensors, liquid level
10 E2 RX/BX/CX I&O Manual Rev 13 14-SEP-2011
E2 4-2RS485 jumpers