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Emerson operation manual E2 RX/BX/CX I&O Manual Rev 13 14-SEP-2011

Models: E2

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Emerson operation manual E2 RX/BX/CX I&O Manual Rev 13 14-SEP-2011

Contents

BX HVAC, and CX Convenience Store Controllers Rev 13 14-SEP-2011Page FCC Compliance Notice Page Table of Contents E2 Hardware Setup Serial Configuration E2 Ethernet Peer Communications Quick Start Software Overview Logging Groups Multiflex CUB Board Holiday Schedules OPERATOR’S Guide to Using the E2 LOW Battery Notification Page Introduction E2 Refrigeration ControllerE2 Building Con- troller MrldsE2 Convenience Store Controller Networking Overview 1 E2 I/O NetworkNetwork Able for the RS485 NetworkDocumentation Over View Interconnection With Other E2sOn-Line Help System Overview Software Licensing Hardware Overview E2 HardwarePIB LEDs Status 1 E2 Main Processor Board 3 E2 KeypadLEDs I/O Network Boards and Peripherals Gateway BoardMain Board Status CPU LEDs Keyboard StatusMultiFlex Boards MultiFlex 16 Input BoardGateway Model Model Name DescriptionMultiFlex Combination Input/ Output Boards Model Description NameE2 RX/BX/CX I&O Manual Rev 13 14-SEP-2011 MultiFlex CUB MultiFlex RTU BX and CX OnlyMultiFlex Rooftop Control Board RCB BX and CX Only MultiFlex PAK BoardMultiFlex ESR Board Hand-held Terminal P/N8RO and 8ROSMT Relay Boards 10- Hand-held Terminal6 4AO Analog Output Board 13- 4AO Analog Output Board P/N16AIe Dis 8ROe DisESR8 Dis 20- Case Controller CC-100P shown6 TD3 Temperature Display Facility Status Display FSDPage Mounting Mounting the E2Standard Mount Recessed MountRetrofit Mounting Standard Mount Inside Rear of EnclosureSingle/Double Enclosures Mounting I/O BoardsBlank Face 1 16AIe and 8ROe Echelon DevicesBoards Without Enclosures Snap Track 5 TD3 3 ESR8 DisMultiFlex ESR Two-Channel and Four- Channel Repeaters Internal ModemMounting Repeaters Overview Mounting the Two-Channel RepeaterPressure Transducers Inside Temperature SensorSensors and Transduc Ers Supply and Return Air Sen Sors Outside Temperature Sen SorInsertion Temperature Probe Product Temperature Probes Humidity Sensors and HumidistatsMounting Bullet and Pipe Mount Sensors Indoor RH SensorOutdoor RH sensor P/N Outdoor RH SensorsDuct-mounted Insertion RH Probe Dewpoint Probe Light Level SensorLiquid Level Sensors Refrigerant Leak DetectorsPage E2 Hardware Setup Setting up the E2Enclosure Main Processor BoardPowering the E2 Add-On E2 Peripherals Echelon Card Plug-In P/N 537-4860with mounting screw P/NPlug-In Digital I/O Network Card P/N Modem P/N DescriptionBattery Testing and Replacement 5 E2 RS485 Port Card P/N 537-4890Plug-In Four-Channel Inter- nal Repeater LEDsLow Battery Notification Battery Enable SwitchBattery Test Battery Replacement Qual- ified Technicians OnlyEchelon Earth Page Serial Configura- tion Serial Device and Soft Ware SetupOverview COM PortsE2 COM# Associations Connector RS485 Network and Hardware Setup I/O Network1 I/O Board Names and Termi Nology BoardWiring Types MultiFlex-Plus + BoardI/O Network Structure Daisy Chains Network Noise Minimiza TionSetting the Baud Rate Network ID Numbers Board NumbersSetting the Terminating and Biasing Jumpers Powering the I/O BoardsIMC/Prodigy Rooftop Unit Controllers Board InstallationWiring Types Copeland Discus with Core- Sense Diagnostics ISD Control Techniques Drive3 XR35CX, XR75CX, XEV22 Case Controllers 3.1 XR75CX-Case DisplayIPro DAC Energy MeterOverview Supported System TypesAdvisory and Alarms Diagnostic Alarm Descriptions E2 AdvisoryCopeland Discus with Core- Sense Protection Light Commercial Thermo StatComfort Alert Codes Comfort Alert Descriptions Cause E2 AdvisoryConditions for Return to Normal RTN on Diag- nostic Codes High/Low Occ/Unocc Space Temperature AlarmsSupply Sensor Fail Alarm Diagnostic Alarms Diagnostic Alarm DescriptionsRefrigerant Leak Detection System Rlds Copeland Scroll K5 Refrig- eration CompressorXM Series of Case Control Lers 11.1 XM67011.2 XM679 11.3 XM678RS485 Network and Hardware Setup 6 14 E2 RX/BX/CX I&O Manual Rev 13 14-SEP-2011 NET 16 E2 RX/BX/CX I&O Manual Rev 13 14-SEP-2011 120/208/240 VAC 16AI Installation Guide MultiFlex ESR Installation Guide XEV22D Driver to E2 Installation Guide XR35CX, XR75CX to E2 Installation Guide Page Ethernet IP Configura Tions Equipment Specifications TypeE2 Ethernet Peer Communications Hardware Specifica TionsClosed Network Layout Software Specifica TionsEthernet Network Layouts Software Setup Open Network LayoutTroubleshooting 5Peer Network Tab Set Group NameEchelon Network and Hardware Setup Wiring TypeCable Type Retail Solutions Part Number Loop ResistanceDevice Termination Maximum Number of Eche- lon DevicesWire Restrictions Installing Echelon DevicesPowering Echelon Devices Maximum Total Segment LengthOpen Echelon Device Connectivity Configuring Echelon DevicesLEDs Troubleshooting Connected I/O Screen E2 firmware versions 2.81 and aboveE2 RX/BX/CX I&O Manual Rev 13 14-SEP-2011 One pin when unterminating an E2 RX/BX/CX I&O Manual Rev 13 14-SEP-2011 All Analog Temperature Sensors and Air Flow Sensors MultiFlex Boards16AI Boards 8IO and Artc BoardsPower Connection Sensor Input Type Wiring Dip Switch DownWall-mounted Down 207-1000 Refrigerant Sensor Input Type MA output to input board20mA, Up for PulseApplication AssociationSensor Type Description Pulse onSetting Up Digital Inputs 8RO, 8ROe, 8IO, and MultiFlex Outputs SetOld 8ROs New 8ROs and 8RO-FCsSetting Up Digital Outputs Setting Up Analog Outputs Temperature and Digital Sensors ConnectionAuxiliary Analog Input Hand-Held Terminal Jack335-3263 Pulse Valve 335-3260 Generic Stepper and Emerson Flow Controls ESV ValvePin Page Cleaning Out the Con- troller Performing a Clean OutQuick Start Logging OnUnit Controllers Echelon Setting Number of Network DevicesBoards on the I/O Network Setting Number of Applications Customizing the Home ScreenCommon Screen Ele- ments HeaderFunction Keys Help LineMain Menu Screen TypesStatus Screens Actions Menu Item Description Actions MenuKey Function for Menu Option Description Setup ScreensSystem Configuration Menu System Information Menu 13- System Information MenuTime/Date Setup Setting the Time and DateSet Up Modem Set Up TCP/IP 17- TCP/IP Addressing10.11.2 I/O Network Baud Rate Set Up Network Baud Rates10.11.1 COM1 Serial RS232 Baud Rate Set Up User Access LevelDeleting a User Changing Required User Access LevelsCreating a New User Account Set Up I/O Network Specify Number of BoardsSpecifying Number Devices Set Up Echelon Net WorkChecking Online Status Service Button Method Commissioning a DeviceHow Echelon Commissioning Works Modbus CommissioningCC-100’s Service Button TD3’s Service ButtonESR8’s Service Button Commissioning the EC-2License Management Manual ID Entry MethodWeb Services 33- TCP/IP Screen Locating the Mac AddressSet Up Alarming 37- Alarm Setup MenuSpecifying Alarm Reporting Types Setting up an E2 to be an Alarm AnnunciatorAlarm Dial-Out Introduction Alarm Report IngSet Up Global Data Priority SettingsSet Up Applications Example Setting Up an Outdoor Temperature Sen- sorUsing and Configuring a Setup Screen 10.18.1 Add/Delete an ApplicationAdd an Application Delete an ApplicationEntering Setpoints Navigating the Setup ScreenEdit Menu Help Line Function Keys For SetupIndex Tabs Using the Help Key to get Property Help Page Software Overview Suction GroupsIntroduction Standard Suction Group ApplicationLearning Mode Hardware OverviewCircuit Load Analysis Control/Cycles ParameterTemperature Differential Strat Egy Input Sensor Type Wiring InstructionsCondenser Control Air Cooled CondensersCondenser Split Mode Fast RecoveryEvaporative Condensers Fan ControlStandard Circuits Refrigeration ControlDefrost Control Clean and Door Switches Control Link CD Case Display TD3 Temperature DisplayWiring Typical Case in a Standard Circuit Case Circuit Control Soft- ware Overview Case Control CircuitsOverview Valve Control EEVs Liquid Pulse and Liquid StepperOff Cycle Timed EEPRs Suction StepperThermostatic Expansion Valves TXVs Temperature Termination Anti-Sweat ControlDemand Defrost Wait StateClean/Wash Mode Dual Temp ControlLight Control Dewpoint Input SourcesWalk-In Freezer Control Fail-Safe ModeRecoverable Sensor Failures Setting Up An Individual Case Controller Logging GroupsPossible Data Errors Data CompressionBase Log Group ClippingSetting Up Logging Logging Setup MenuLogging Group Status Screen Log ReportsSystem Log Report Logging Group ReportApplication Log Report Temperature Control Air Handling UnitsAlternate Setpoints Single-Speed FansEconomization Enable Economizer ControlTwo-Speed Fans Variable-Speed FansDigital Economizer Control Analog Economizer ControlDehumidification Control CurtailmentInputs Sensor Type Wiring Instructions Separate SetpointsAHU Zone Control Intelligent Pre-Starts and Pre-StopsTion Zone ControlSection How Zones Work Applications That May Be Connected To ZonesMultiFlex RTU Board MultiFlex RCB BoardZone Temperature Economization EnableEffect of Enabling Econ- omization Zone Humidity InputEffect of Enabling Dehu- midification MultiFlex RTUs and RCBsMultiFlex RTU/ARTC and AHU Zone Association Losing Contact With Zone ApplicationsStand-Alone MultiFlex RTUs Lighting Schedules MultiFlex CUB BoardMultiFlex PAK Board Functions of the Lighting Schedule Application Control Method SelectStandard Control Light Level Interface CellMulti-Logic Combiner Alternate ControlSchedule Interface Cell Basic Schedule Cell Min ON/OFF CellProof Cell Offset Solar ControlDemand Control Output Light DimmingIntroduction to Demand Limit Control Demand MonitoringLoad Shedding Shedding LevelsPriority Levels DefinitionOther Notes About Priority Levels Rotational ShedLast Shed How Demand Control Uses Load Shedding Mode 1 KW Input Is Greater Than SetpointMode 3 Integral Error Approaching Zero Power Monitoring Input Sensor ControlAnalog Sensor Control Cut In/Cut Out Setpoint Con TrolControl Cells Loop/Sequence Con TrolLogical Combination Diagram Loop/Sequence Control Cell DescriptionsOutput Cells Select CellOutput Cell Descriptions Time Scheduling and Holidays How Schedules WorkEvents Absolute and Relative EventsPower Monitoring Holiday SchedulesOverlapping RangesLogging HourlyDaily MonthlyAnti-Sweat Setup Heat/Cool ControlHow Anti-Sweat Works Unoccupied HysteresisSetpoint Reset StopsAnalog and Digital Combiners Lead/LagTemperature Differential TD Strategy ConfigurationTD Control TD Control Fail-SafesAlarms Pulse AccumulationInputs OutputsAccumulator Reset Types Irrigation ControlHigh Trip Zones and CyclesZone Bypass Inputs Cycle SchedulingZone Inhibit Service Modes Flow Sensor-Related TestsHeat Cut In/Cut Out Set- points For Each Stage Cool Cut In/Cut Out Set- points For Each StageFlexible Combiner Modular Chiller Con- trol MCCCompressor Control Learning ModeControl/Cycles Parame Ter Boiler Bypass Valve ControlDigital Scroll Compressor Variable Frequency Drive Com PressorRMS Asset RMS ScaleLog Information Device ConstraintsLogged Changes Unlogged ChangesPage BX Home Screen RX Home Screen Operator’s Guide to Using the E2E2 Home Screen Logging On and Access Levels CX Home ScreenSystem Configuration Menu Toggling Full OptionsNavigation MenusSystem Information Menu Actions MenuSetup Screens Screen TypesStatus Screens Summary ScreensE2 Keypad Index TabsHeader Icons CursorKeypad Tab KeyEnter Key Log In/Out Key Four Directional Arrow KeysUp/Page Down Keys Ctrl Page Up/Ctrl Page Down KeysManual Defrost and Clean Mode Customizing the Home ScreenKeys Function EditList menu and choose End Manual Mode OverridesChecking Boards Online Checking Status ScreensAlarms Accessing the Alarm Advi Sory LogViewing the Controller Advi Sory Log Date and Time12.10.5 Ack/Reset State Area Ctrl Application Prop ErtyAdvisory Message AcknowledgingResetting ClearingFacility Status Display FSD Alarms Viewing Logs and GraphsLocating Logged Inputs Outputs Home/Status ScreensSetup Screens Setting Up Input and Output PointersLog View Zooming In and OutLow Battery Notifica Tion Defrost Type Appendix a Case Type DefaultsHigh Alarm, Low Alarm, and Delay Hdbx Eclipse Transducers Voltage Pressure PSI 100 lb 200 lb 500 lb XducerPage Appendix C Alarm Advisory Messages Alarm Name Default Definition PriorityE2 RX/BX/CX I&O Manual Rev 13 14-SEP-2011 Appendix C Alarm Advisory Messages C-3 Alarm Name Default Definition Priority Appendix C Alarm Advisory Messages C-5 Alarm Name Default Definition Priority Appendix C Alarm Advisory Messages C-7 Alarm Name Default Definition Priority Appendix C Alarm Advisory Messages C-9 10 E2 RX/BX/CX I&O Manual Rev 13 14-SEP-2011 Appendix C Alarm Advisory Messages C-11 12 E2 RX/BX/CX I&O Manual Rev 13 14-SEP-2011 RAM 14 E2 RX/BX/CX I&O Manual Rev 13 14-SEP-2011 Throttling Range Proportional P ModeAppendix D PID Control Integral Mode Why I Mode is NecessaryProportional Constant Kp Throttling Range on page D-1Saturation Derivative ModeI Mode Calculation D Mode Calculation How Condenser Control Hvac PID Differs From OthersOutput at Setpoint Output at Setpoint for Non-CondenserOther PID Features Changing the Output at SetpointOutput at Minimum / Output at Max- imum Output at Setpoint for Condenser/HVAC PID ControlMinimum Accumulated Error FilteringPage Page Medium Resolution Reuccf Page Page Appendix F Troubleshooting Refer to .1.9, PoweringEchelon Network Appendix F Troubleshooting F-3 Symptom Possible Problem Solution Number of Fans field? TripSymptom Possible Problem Solution Appendix F Troubleshooting F-7 Figured as an analog input Page Page Appendix G Revision Log Page Index NumericsLow 4-6,12-18 CS-100.See Case Controllers, CS-100 Demand Defrost. See Defrost, demand Hot Gas Defrost. See Defrost, hot gas Jumpers PAK 2-7,11-30 Pmac Hansen probe. See Sensors, liquid level 10 E2 RX/BX/CX I&O Manual Rev 13 14-SEP-2011 E2 4-2RS485 jumpers