E2 RX/BX/CX I&O Manual Rev 13 14-SEP-2011 | Emerson guide

8-8 • E2 RX/BX/CX I&O Manual

026-1610 Rev 13 14-SEP-2011

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Emerson operation manual E2 RX/BX/CX I&O Manual Rev 13 14-SEP-2011

Contents

BX HVAC, and CX Convenience Store Controllers Rev 13 14-SEP-2011Page FCC Compliance Notice Page Table of Contents E2 Hardware Setup Serial Configuration E2 Ethernet Peer Communications Quick Start Software Overview Logging Groups Multiflex CUB Board Holiday Schedules OPERATOR’S Guide to Using the E2 LOW Battery Notification Page Introduction E2 Refrigeration Controller E2 Building Con- troller Mrlds E2 Convenience Store Controller Networking Overview 1 E2 I/O Network Network Able for the RS485 Network Documentation Over View Interconnection With Other E2s On-Line Help System Overview Software Licensing Hardware Overview E2 Hardware LEDs 1 E2 Main Processor Board 3 E2 KeypadPIB LEDs Status Main Board Status CPU LEDs I/O Network Boards and PeripheralsGateway Board Keyboard Status Gateway Model MultiFlex BoardsMultiFlex 16 Input Board Model Name Description MultiFlex Combination Input/ Output Boards Model Description Name E2 RX/BX/CX I&O Manual Rev 13 14-SEP-2011 MultiFlex Rooftop Control Board RCB BX and CX Only MultiFlex CUBMultiFlex RTU BX and CX Only MultiFlex PAK Board MultiFlex ESR Board Hand-held Terminal P/N 8RO and 8ROSMT Relay Boards 10- Hand-held Terminal 6 4AO Analog Output Board 13- 4AO Analog Output Board P/N 16AIe Dis 8ROe Dis ESR8 Dis 20- Case Controller CC-100P shown 6 TD3 Temperature Display Facility Status Display FSDPage Standard Mount MountingMounting the E2 Recessed Mount Retrofit Mounting Standard Mount Inside Rear of Enclosure Blank Face Mounting I/O BoardsSingle/Double Enclosures Boards Without Enclosures Snap Track Echelon Devices1 16AIe and 8ROe MultiFlex ESR 3 ESR8 Dis5 TD3 Mounting Repeaters Overview Two-Channel and Four- Channel RepeatersInternal Modem Mounting the Two-Channel Repeater Sensors and Transduc Ers Inside Temperature SensorPressure Transducers Insertion Temperature Probe Outside Temperature Sen SorSupply and Return Air Sen Sors Mounting Bullet and Pipe Mount Sensors Product Temperature ProbesHumidity Sensors and Humidistats Indoor RH Sensor Duct-mounted Insertion RH Probe Outdoor RH SensorsOutdoor RH sensor P/N Liquid Level Sensors Dewpoint ProbeLight Level Sensor Refrigerant Leak DetectorsPage Enclosure E2 Hardware SetupSetting up the E2 Main Processor Board Powering the E2 Add-On E2 Peripherals Echelon Card Plug-In P/N 537-4860with mounting screw P/N Plug-In Digital I/O Network Card P/N Modem P/N Description Plug-In Four-Channel Inter- nal Repeater Battery Testing and Replacement5 E2 RS485 Port Card P/N 537-4890 LEDs Battery Test Low Battery NotificationBattery Enable Switch Battery Replacement Qual- ified Technicians Only Echelon Earth Page Overview Serial Configura- tionSerial Device and Soft Ware Setup COM Ports E2 COM# Associations Connector 1 I/O Board Names and Termi Nology RS485 Network and Hardware SetupI/O Network Board I/O Network Structure Daisy Chains Wiring TypesMultiFlex-Plus + Board Network Noise Minimiza Tion Setting the Baud Rate Network ID Numbers Board Numbers Setting the Terminating and Biasing Jumpers Powering the I/O Boards Wiring Types Board InstallationIMC/Prodigy Rooftop Unit Controllers 3 XR35CX, XR75CX, XEV22 Case Controllers Copeland Discus with Core- Sense Diagnostics ISDControl Techniques Drive 3.1 XR75CX-Case Display Overview IPro DACEnergy Meter Supported System Types Copeland Discus with Core- Sense Protection Advisory and AlarmsDiagnostic Alarm Descriptions E2 Advisory Light Commercial Thermo Stat Comfort Alert Codes Comfort Alert Descriptions Cause E2 Advisory Supply Sensor Fail Alarm High/Low Occ/Unocc Space Temperature AlarmsConditions for Return to Normal RTN on Diag- nostic Codes Refrigerant Leak Detection System Rlds Diagnostic AlarmsDiagnostic Alarm Descriptions Copeland Scroll K5 Refrig- eration Compressor 11.2 XM679 XM Series of Case Control Lers11.1 XM670 11.3 XM678 RS485 Network and Hardware Setup 6 14 E2 RX/BX/CX I&O Manual Rev 13 14-SEP-2011 NET 16 E2 RX/BX/CX I&O Manual Rev 13 14-SEP-2011 120/208/240 VAC 16AI Installation Guide MultiFlex ESR Installation Guide XEV22D Driver to E2 Installation Guide XR35CX, XR75CX to E2 Installation Guide Page E2 Ethernet Peer Communications Ethernet IP Configura TionsEquipment Specifications Type Hardware Specifica Tions Ethernet Network Layouts Software Specifica TionsClosed Network Layout Software Setup Open Network Layout Troubleshooting 5Peer Network Tab Set Group Name Cable Type Retail Solutions Part Number Echelon Network and Hardware SetupWiring Type Loop Resistance Device Termination Maximum Number of Eche- lon Devices Powering Echelon Devices Wire RestrictionsInstalling Echelon Devices Maximum Total Segment Length LEDs Configuring Echelon DevicesOpen Echelon Device Connectivity Troubleshooting Connected I/O Screen E2 firmware versions 2.81 and above E2 RX/BX/CX I&O Manual Rev 13 14-SEP-2011 One pin when unterminating an E2 RX/BX/CX I&O Manual Rev 13 14-SEP-2011 16AI Boards All Analog Temperature Sensors and Air Flow SensorsMultiFlex Boards 8IO and Artc Boards Power Connection Sensor Input Type Wiring Dip Switch Down Wall-mounted Down 207-1000 Refrigerant 20mA, Up for Sensor Input TypeMA output to input board Pulse Application Association Sensor Type Description Pulse on Setting Up Digital Inputs 8RO, 8ROe, 8IO, and MultiFlex Outputs Set Old 8ROs New 8ROs and 8RO-FCs Setting Up Digital Outputs Setting Up Analog Outputs Temperature and Digital Sensors Connection Auxiliary Analog Input Hand-Held Terminal Jack 335-3263 Pulse Valve 335-3260 Generic Stepper and Emerson Flow Controls ESV Valve Pin Page Quick Start Cleaning Out the Con- trollerPerforming a Clean Out Logging On Boards on the I/O Network Setting Number of Network DevicesUnit Controllers Echelon Setting Number of Applications Customizing the Home Screen Function Keys Common Screen Ele- mentsHeader Help Line Status Screens Screen TypesMain Menu Key Function for Actions MenuActions Menu Item Description System Configuration Menu Setup ScreensMenu Option Description System Information Menu 13- System Information Menu Time/Date Setup Setting the Time and Date Set Up Modem Set Up TCP/IP 17- TCP/IP Addressing 10.11.1 COM1 Serial RS232 Baud Rate Set Up Network Baud Rates10.11.2 I/O Network Baud Rate Set Up User Access Level Creating a New User Account Changing Required User Access LevelsDeleting a User Set Up I/O Network Specify Number of Boards Checking Online Status Set Up Echelon Net WorkSpecifying Number Devices How Echelon Commissioning Works Service Button MethodCommissioning a Device Modbus Commissioning ESR8’s Service Button CC-100’s Service ButtonTD3’s Service Button Commissioning the EC-2 License Management Manual ID Entry Method Web Services 33- TCP/IP Screen Locating the Mac Address Set Up Alarming 37- Alarm Setup Menu Specifying Alarm Reporting Types Setting up an E2 to be an Alarm Annunciator Alarm Dial-Out Introduction Alarm Report Ing Set Up Global Data Priority Settings Set Up Applications Example Setting Up an Outdoor Temperature Sen- sor Add an Application Using and Configuring a Setup Screen10.18.1 Add/Delete an Application Delete an Application Edit Menu Navigating the Setup ScreenEntering Setpoints Index Tabs Function Keys For SetupHelp Line Using the Help Key to get Property Help Page Introduction Software OverviewSuction Groups Standard Suction Group Application Circuit Load Analysis Learning ModeHardware Overview Control/Cycles Parameter Condenser Control Temperature Differential Strat EgyInput Sensor Type Wiring Instructions Air Cooled Condensers Evaporative Condensers Condenser Split ModeFast Recovery Fan Control Standard Circuits Refrigeration Control Defrost Control Clean and Door Switches Wiring TD3 Temperature DisplayControl Link CD Case Display Typical Case in a Standard Circuit Overview Case Control CircuitsCase Circuit Control Soft- ware Overview Valve Control EEVs Liquid Pulse and Liquid Stepper Thermostatic Expansion Valves TXVs EEPRs Suction StepperOff Cycle Timed Demand Defrost Temperature TerminationAnti-Sweat Control Wait State Light Control Clean/Wash ModeDual Temp Control Dewpoint Input Sources Recoverable Sensor Failures Fail-Safe ModeWalk-In Freezer Control Setting Up An Individual Case Controller Logging Groups Base Log Group Possible Data ErrorsData Compression Clipping Setting Up Logging Logging Setup Menu Logging Group Status Screen Log Reports Application Log Report Logging Group ReportSystem Log Report Alternate Setpoints Temperature ControlAir Handling Units Single-Speed Fans Two-Speed Fans Economization EnableEconomizer Control Variable-Speed Fans Dehumidification Control Digital Economizer ControlAnalog Economizer Control Curtailment AHU Zone Control Inputs Sensor Type Wiring InstructionsSeparate Setpoints Intelligent Pre-Starts and Pre-Stops Section Zone ControlTion MultiFlex RTU Board How Zones WorkApplications That May Be Connected To Zones MultiFlex RCB Board Zone Temperature Economization Enable Effect of Enabling Dehu- midification Effect of Enabling Econ- omizationZone Humidity Input MultiFlex RTUs and RCBs Stand-Alone MultiFlex RTUs Losing Contact With Zone ApplicationsMultiFlex RTU/ARTC and AHU Zone Association MultiFlex PAK Board MultiFlex CUB BoardLighting Schedules Standard Control Functions of the Lighting Schedule ApplicationControl Method Select Light Level Interface Cell Schedule Interface Cell Alternate ControlMulti-Logic Combiner Proof Cell Basic Schedule CellMin ON/OFF Cell Offset Solar Control Introduction to Demand Limit Control Demand ControlOutput Light Dimming Demand Monitoring Priority Levels Load SheddingShedding Levels Definition Last Shed Rotational ShedOther Notes About Priority Levels Mode 3 Integral Error Approaching Zero Mode 1 KW Input Is Greater Than SetpointHow Demand Control Uses Load Shedding Analog Sensor Control Power Monitoring InputSensor Control Cut In/Cut Out Setpoint Con Trol Logical Combination Loop/Sequence Con TrolControl Cells Output Cells DiagramLoop/Sequence Control Cell Descriptions Select Cell Output Cell Descriptions Events Time Scheduling and HolidaysHow Schedules Work Absolute and Relative Events Overlapping Power MonitoringHoliday Schedules Ranges Daily LoggingHourly Monthly How Anti-Sweat Works Anti-Sweat SetupHeat/Cool Control Unoccupied Hysteresis Setpoint Reset Stops Analog and Digital Combiners Lead/Lag TD Control Temperature Differential TD StrategyConfiguration TD Control Fail-Safes Inputs AlarmsPulse Accumulation Outputs High Trip Accumulator Reset TypesIrrigation Control Zones and Cycles Zone Inhibit Cycle SchedulingZone Bypass Inputs Heat Cut In/Cut Out Set- points For Each Stage Service ModesFlow Sensor-Related Tests Cool Cut In/Cut Out Set- points For Each Stage Flexible Combiner Modular Chiller Con- trol MCC Control/Cycles Parame Ter Learning ModeCompressor Control Digital Scroll Compressor BoilerBypass Valve Control Variable Frequency Drive Com Pressor Log Information RMS AssetRMS Scale Device Constraints Logged Changes Unlogged ChangesPage E2 Home Screen Operator’s Guide to Using the E2BX Home Screen RX Home Screen Logging On and Access Levels CX Home Screen Navigation System Configuration MenuToggling Full Options Menus System Information Menu Actions Menu Status Screens Setup ScreensScreen Types Summary Screens Header Icons E2 KeypadIndex Tabs Cursor Enter Key Tab KeyKeypad Up/Page Down Keys Log In/Out KeyFour Directional Arrow Keys Ctrl Page Up/Ctrl Page Down Keys Keys Function Manual Defrost and Clean ModeCustomizing the Home Screen Edit List menu and choose End Manual Mode Overrides Checking Boards Online Checking Status Screens Viewing the Controller Advi Sory Log AlarmsAccessing the Alarm Advi Sory Log Date and Time Advisory Message 12.10.5 Ack/Reset StateArea Ctrl Application Prop Erty Acknowledging Resetting Clearing Locating Logged Inputs Outputs Facility Status Display FSD AlarmsViewing Logs and Graphs Home/Status Screens Setup Screens Setting Up Input and Output Pointers Log View Zooming In and Out Low Battery Notifica Tion High Alarm, Low Alarm, and Delay Appendix a Case Type DefaultsDefrost Type Hdbx Eclipse Transducers Voltage Pressure PSI 100 lb 200 lb 500 lb XducerPage Appendix C Alarm Advisory Messages Alarm Name Default Definition Priority E2 RX/BX/CX I&O Manual Rev 13 14-SEP-2011 Appendix C Alarm Advisory Messages C-3 Alarm Name Default Definition Priority Appendix C Alarm Advisory Messages C-5 Alarm Name Default Definition Priority Appendix C Alarm Advisory Messages C-7 Alarm Name Default Definition Priority Appendix C Alarm Advisory Messages C-9 10 E2 RX/BX/CX I&O Manual Rev 13 14-SEP-2011 Appendix C Alarm Advisory Messages C-11 12 E2 RX/BX/CX I&O Manual Rev 13 14-SEP-2011 RAM 14 E2 RX/BX/CX I&O Manual Rev 13 14-SEP-2011 Appendix D PID Control Proportional P ModeThrottling Range Proportional Constant Kp Integral ModeWhy I Mode is Necessary Throttling Range on page D-1 I Mode Calculation Derivative ModeSaturation Output at Setpoint D Mode CalculationHow Condenser Control Hvac PID Differs From Others Output at Setpoint for Non-Condenser Output at Minimum / Output at Max- imum Other PID FeaturesChanging the Output at Setpoint Output at Setpoint for Condenser/HVAC PID Control Minimum Accumulated Error FilteringPage Page Medium Resolution Reuccf Page Page Appendix F Troubleshooting Refer to .1.9, Powering Echelon Network Appendix F Troubleshooting F-3 Symptom Possible Problem Solution Number of Fans field? Trip Symptom Possible Problem Solution Appendix F Troubleshooting F-7 Figured as an analog input Page Page Appendix G Revision Log Page Index Numerics Low 4-6,12-18 CS-100.See Case Controllers, CS-100 Demand Defrost. See Defrost, demand Hot Gas Defrost. See Defrost, hot gas Jumpers PAK 2-7,11-30 Pmac Hansen probe. See Sensors, liquid level 10 E2 RX/BX/CX I&O Manual Rev 13 14-SEP-2011 E2 4-2RS485 jumpers