Rev 13 14-SEP-2011
BX HVAC, and CX Convenience Store Controllers
Page
FCC Compliance Notice
Page
Table of Contents
E2 Hardware Setup
Serial Configuration
E2 Ethernet Peer Communications
Quick Start
Software Overview
Logging Groups
Multiflex CUB Board
Holiday Schedules
OPERATOR’S Guide to Using the E2
LOW Battery Notification
Page
E2 Refrigeration Controller
Introduction
Mrlds
E2 Building Con- troller
E2 Convenience Store Controller
1 E2 I/O Network
Networking Overview
Able for the RS485 Network
Network
Interconnection With Other E2s
Documentation Over View
On-Line Help System Overview
Software Licensing
E2 Hardware
Hardware Overview
1 E2 Main Processor Board 3 E2 Keypad
LEDs
PIB LEDs Status
Gateway Board
I/O Network Boards and Peripherals
Main Board Status CPU LEDs
Keyboard Status
MultiFlex 16 Input Board
MultiFlex Boards
Gateway Model
Model Name Description
Model Description Name
MultiFlex Combination Input/ Output Boards
E2 RX/BX/CX I&O Manual Rev 13 14-SEP-2011
MultiFlex RTU BX and CX Only
MultiFlex CUB
MultiFlex Rooftop Control Board RCB BX and CX Only
MultiFlex PAK Board
Hand-held Terminal P/N
MultiFlex ESR Board
10- Hand-held Terminal
8RO and 8ROSMT Relay Boards
13- 4AO Analog Output Board P/N
6 4AO Analog Output Board
8ROe Dis
16AIe Dis
20- Case Controller CC-100P shown
ESR8 Dis
Facility Status Display FSD
6 TD3 Temperature Display
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Mounting the E2
Mounting
Standard Mount
Recessed Mount
Standard Mount Inside Rear of Enclosure
Retrofit Mounting
Mounting I/O Boards
Blank Face
Single/Double Enclosures
Echelon Devices
Boards Without Enclosures Snap Track
1 16AIe and 8ROe
3 ESR8 Dis
MultiFlex ESR
5 TD3
Internal Modem
Two-Channel and Four- Channel Repeaters
Mounting Repeaters Overview
Mounting the Two-Channel Repeater
Inside Temperature Sensor
Sensors and Transduc Ers
Pressure Transducers
Outside Temperature Sen Sor
Insertion Temperature Probe
Supply and Return Air Sen Sors
Humidity Sensors and Humidistats
Product Temperature Probes
Mounting Bullet and Pipe Mount Sensors
Indoor RH Sensor
Outdoor RH Sensors
Duct-mounted Insertion RH Probe
Outdoor RH sensor P/N
Light Level Sensor
Dewpoint Probe
Liquid Level Sensors
Refrigerant Leak Detectors
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Setting up the E2
E2 Hardware Setup
Enclosure
Main Processor Board
Powering the E2
Echelon Card Plug-In P/N 537-4860with mounting screw P/N
Add-On E2 Peripherals
Modem P/N Description
Plug-In Digital I/O Network Card P/N
5 E2 RS485 Port Card P/N 537-4890
Battery Testing and Replacement
Plug-In Four-Channel Inter- nal Repeater
LEDs
Battery Enable Switch
Low Battery Notification
Battery Test
Battery Replacement Qual- ified Technicians Only
Echelon Earth
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Serial Device and Soft Ware Setup
Serial Configura- tion
Overview
COM Ports
E2 COM# Associations Connector
I/O Network
RS485 Network and Hardware Setup
1 I/O Board Names and Termi Nology
Board
MultiFlex-Plus + Board
Wiring Types
I/O Network Structure Daisy Chains
Network Noise Minimiza Tion
Network ID Numbers Board Numbers
Setting the Baud Rate
Powering the I/O Boards
Setting the Terminating and Biasing Jumpers
Board Installation
Wiring Types
IMC/Prodigy Rooftop Unit Controllers
Control Techniques Drive
Copeland Discus with Core- Sense Diagnostics ISD
3 XR35CX, XR75CX, XEV22 Case Controllers
3.1 XR75CX-Case Display
Energy Meter
IPro DAC
Overview
Supported System Types
Diagnostic Alarm Descriptions E2 Advisory
Advisory and Alarms
Copeland Discus with Core- Sense Protection
Light Commercial Thermo Stat
Comfort Alert Descriptions Cause E2 Advisory
Comfort Alert Codes
High/Low Occ/Unocc Space Temperature Alarms
Supply Sensor Fail Alarm
Conditions for Return to Normal RTN on Diag- nostic Codes
Diagnostic Alarm Descriptions
Diagnostic Alarms
Refrigerant Leak Detection System Rlds
Copeland Scroll K5 Refrig- eration Compressor
11.1 XM670
XM Series of Case Control Lers
11.2 XM679
11.3 XM678
RS485 Network and Hardware Setup 6
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16 E2 RX/BX/CX I&O Manual Rev 13 14-SEP-2011
120/208/240 VAC
16AI Installation Guide
MultiFlex ESR Installation Guide
XEV22D Driver to E2 Installation Guide
XR35CX, XR75CX to E2 Installation Guide
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Equipment Specifications Type
Ethernet IP Configura Tions
E2 Ethernet Peer Communications
Hardware Specifica Tions
Software Specifica Tions
Ethernet Network Layouts
Closed Network Layout
Open Network Layout
Software Setup
5Peer Network Tab Set Group Name
Troubleshooting
Wiring Type
Echelon Network and Hardware Setup
Cable Type Retail Solutions Part Number
Loop Resistance
Maximum Number of Eche- lon Devices
Device Termination
Installing Echelon Devices
Wire Restrictions
Powering Echelon Devices
Maximum Total Segment Length
Configuring Echelon Devices
LEDs
Open Echelon Device Connectivity
Connected I/O Screen E2 firmware versions 2.81 and above
Troubleshooting
E2 RX/BX/CX I&O Manual Rev 13 14-SEP-2011
One pin when unterminating an
E2 RX/BX/CX I&O Manual Rev 13 14-SEP-2011
MultiFlex Boards
All Analog Temperature Sensors and Air Flow Sensors
16AI Boards
8IO and Artc Boards
Power Connection
Down
Sensor Input Type Wiring Dip Switch
Wall-mounted Down
207-1000 Refrigerant
MA output to input board
Sensor Input Type
20mA, Up for
Pulse
Association
Application
Pulse on
Sensor Type Description
Setting Up Digital Inputs
Set
8RO, 8ROe, 8IO, and MultiFlex Outputs
New 8ROs and 8RO-FCs
Old 8ROs
Setting Up Digital Outputs
Setting Up Analog Outputs
Connection
Temperature and Digital Sensors
Hand-Held Terminal Jack
Auxiliary Analog Input
335-3260 Generic Stepper and Emerson Flow Controls ESV Valve
335-3263 Pulse Valve
Pin
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Performing a Clean Out
Cleaning Out the Con- troller
Quick Start
Logging On
Setting Number of Network Devices
Boards on the I/O Network
Unit Controllers Echelon
Customizing the Home Screen
Setting Number of Applications
Header
Common Screen Ele- ments
Function Keys
Help Line
Screen Types
Status Screens
Main Menu
Actions Menu
Key Function for
Actions Menu Item Description
Setup Screens
System Configuration Menu
Menu Option Description
13- System Information Menu
System Information Menu
Setting the Time and Date
Time/Date Setup
Set Up Modem
17- TCP/IP Addressing
Set Up TCP/IP
Set Up Network Baud Rates
10.11.1 COM1 Serial RS232 Baud Rate
10.11.2 I/O Network Baud Rate
Level
Set Up User Access
Changing Required User Access Levels
Creating a New User Account
Deleting a User
Specify Number of Boards
Set Up I/O Network
Set Up Echelon Net Work
Checking Online Status
Specifying Number Devices
Commissioning a Device
Service Button Method
How Echelon Commissioning Works
Modbus Commissioning
TD3’s Service Button
CC-100’s Service Button
ESR8’s Service Button
Commissioning the EC-2
Manual ID Entry Method
License Management
33- TCP/IP Screen Locating the Mac Address
Web Services
37- Alarm Setup Menu
Set Up Alarming
Setting up an E2 to be an Alarm Annunciator
Specifying Alarm Reporting Types
Introduction Alarm Report Ing
Alarm Dial-Out
Priority Settings
Set Up Global Data
Example Setting Up an Outdoor Temperature Sen- sor
Set Up Applications
10.18.1 Add/Delete an Application
Using and Configuring a Setup Screen
Add an Application
Delete an Application
Navigating the Setup Screen
Edit Menu
Entering Setpoints
Function Keys For Setup
Index Tabs
Help Line
Using the Help Key to get Property Help
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Suction Groups
Software Overview
Introduction
Standard Suction Group Application
Hardware Overview
Learning Mode
Circuit Load Analysis
Control/Cycles Parameter
Input Sensor Type Wiring Instructions
Temperature Differential Strat Egy
Condenser Control
Air Cooled Condensers
Fast Recovery
Condenser Split Mode
Evaporative Condensers
Fan Control
Refrigeration Control
Standard Circuits
Defrost Control
Clean and Door Switches
TD3 Temperature Display
Wiring
Control Link CD Case Display
Typical Case in a Standard Circuit
Case Control Circuits
Overview
Case Circuit Control Soft- ware Overview
EEVs Liquid Pulse and Liquid Stepper
Valve Control
EEPRs Suction Stepper
Thermostatic Expansion Valves TXVs
Off Cycle Timed
Anti-Sweat Control
Temperature Termination
Demand Defrost
Wait State
Dual Temp Control
Clean/Wash Mode
Light Control
Dewpoint Input Sources
Fail-Safe Mode
Recoverable Sensor Failures
Walk-In Freezer Control
Logging Groups
Setting Up An Individual Case Controller
Data Compression
Possible Data Errors
Base Log Group
Clipping
Logging Setup Menu
Setting Up Logging
Log Reports
Logging Group Status Screen
Logging Group Report
Application Log Report
System Log Report
Air Handling Units
Temperature Control
Alternate Setpoints
Single-Speed Fans
Economizer Control
Economization Enable
Two-Speed Fans
Variable-Speed Fans
Analog Economizer Control
Digital Economizer Control
Dehumidification Control
Curtailment
Separate Setpoints
Inputs Sensor Type Wiring Instructions
AHU Zone Control
Intelligent Pre-Starts and Pre-Stops
Zone Control
Section
Tion
Applications That May Be Connected To Zones
How Zones Work
MultiFlex RTU Board
MultiFlex RCB Board
Economization Enable
Zone Temperature
Zone Humidity Input
Effect of Enabling Econ- omization
Effect of Enabling Dehu- midification
MultiFlex RTUs and RCBs
Losing Contact With Zone Applications
Stand-Alone MultiFlex RTUs
MultiFlex RTU/ARTC and AHU Zone Association
MultiFlex CUB Board
MultiFlex PAK Board
Lighting Schedules
Control Method Select
Functions of the Lighting Schedule Application
Standard Control
Light Level Interface Cell
Alternate Control
Schedule Interface Cell
Multi-Logic Combiner
Min ON/OFF Cell
Basic Schedule Cell
Proof Cell
Offset Solar Control
Output Light Dimming
Demand Control
Introduction to Demand Limit Control
Demand Monitoring
Shedding Levels
Load Shedding
Priority Levels
Definition
Rotational Shed
Last Shed
Other Notes About Priority Levels
Mode 1 KW Input Is Greater Than Setpoint
Mode 3 Integral Error Approaching Zero
How Demand Control Uses Load Shedding
Sensor Control
Power Monitoring Input
Analog Sensor Control
Cut In/Cut Out Setpoint Con Trol
Loop/Sequence Con Trol
Logical Combination
Control Cells
Loop/Sequence Control Cell Descriptions
Diagram
Output Cells
Select Cell
Output Cell Descriptions
How Schedules Work
Time Scheduling and Holidays
Events
Absolute and Relative Events
Holiday Schedules
Power Monitoring
Overlapping
Ranges
Hourly
Logging
Daily
Monthly
Heat/Cool Control
Anti-Sweat Setup
How Anti-Sweat Works
Unoccupied Hysteresis
Stops
Setpoint Reset
Lead/Lag
Analog and Digital Combiners
Configuration
Temperature Differential TD Strategy
TD Control
TD Control Fail-Safes
Pulse Accumulation
Alarms
Inputs
Outputs
Irrigation Control
Accumulator Reset Types
High Trip
Zones and Cycles
Cycle Scheduling
Zone Inhibit
Zone Bypass Inputs
Flow Sensor-Related Tests
Service Modes
Heat Cut In/Cut Out Set- points For Each Stage
Cool Cut In/Cut Out Set- points For Each Stage
Modular Chiller Con- trol MCC
Flexible Combiner
Learning Mode
Control/Cycles Parame Ter
Compressor Control
Bypass Valve Control
Boiler
Digital Scroll Compressor
Variable Frequency Drive Com Pressor
RMS Scale
RMS Asset
Log Information
Device Constraints
Unlogged Changes
Logged Changes
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Operator’s Guide to Using the E2
E2 Home Screen
BX Home Screen RX Home Screen
CX Home Screen
Logging On and Access Levels
Toggling Full Options
System Configuration Menu
Navigation
Menus
Actions Menu
System Information Menu
Screen Types
Setup Screens
Status Screens
Summary Screens
Index Tabs
E2 Keypad
Header Icons
Cursor
Tab Key
Enter Key
Keypad
Four Directional Arrow Keys
Log In/Out Key
Up/Page Down Keys
Ctrl Page Up/Ctrl Page Down Keys
Customizing the Home Screen
Manual Defrost and Clean Mode
Keys Function
Edit
Overrides
List menu and choose End Manual Mode
Checking Status Screens
Checking Boards Online
Accessing the Alarm Advi Sory Log
Alarms
Viewing the Controller Advi Sory Log
Date and Time
Area Ctrl Application Prop Erty
12.10.5 Ack/Reset State
Advisory Message
Acknowledging
Clearing
Resetting
Viewing Logs and Graphs
Facility Status Display FSD Alarms
Locating Logged Inputs Outputs
Home/Status Screens
Setting Up Input and Output Pointers
Setup Screens
Zooming In and Out
Log View
Low Battery Notifica Tion
Appendix a Case Type Defaults
High Alarm, Low Alarm, and Delay
Defrost Type
Hdbx
100 lb 200 lb 500 lb Xducer
Eclipse Transducers Voltage Pressure PSI
Page
Alarm Name Default Definition Priority
Appendix C Alarm Advisory Messages
E2 RX/BX/CX I&O Manual Rev 13 14-SEP-2011
Appendix C Alarm Advisory Messages C-3
Alarm Name Default Definition Priority
Appendix C Alarm Advisory Messages C-5
Alarm Name Default Definition Priority
Appendix C Alarm Advisory Messages C-7
Alarm Name Default Definition Priority
Appendix C Alarm Advisory Messages C-9
10 E2 RX/BX/CX I&O Manual Rev 13 14-SEP-2011
Appendix C Alarm Advisory Messages C-11
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RAM
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Proportional P Mode
Appendix D PID Control
Throttling Range
Why I Mode is Necessary
Integral Mode
Proportional Constant Kp
Throttling Range on page D-1
Derivative Mode
I Mode Calculation
Saturation
How Condenser Control Hvac PID Differs From Others
D Mode Calculation
Output at Setpoint
Output at Setpoint for Non-Condenser
Changing the Output at Setpoint
Other PID Features
Output at Minimum / Output at Max- imum
Output at Setpoint for Condenser/HVAC PID Control
Filtering
Minimum Accumulated Error
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Medium Resolution
Reuccf
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Refer to .1.9, Powering
Appendix F Troubleshooting
Echelon Network
Appendix F Troubleshooting F-3
Symptom Possible Problem Solution
Trip
Number of Fans field?
Symptom Possible Problem Solution
Appendix F Troubleshooting F-7
Figured as an analog input
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Appendix G Revision Log
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Numerics
Index
Low 4-6,12-18
CS-100.See Case Controllers, CS-100
Demand Defrost. See Defrost, demand
Hot Gas Defrost. See Defrost, hot gas
Jumpers
PAK 2-7,11-30
Pmac
Hansen probe. See Sensors, liquid level
10 E2 RX/BX/CX I&O Manual Rev 13 14-SEP-2011
E2 4-2RS485 jumpers