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Emerson OCX 8800 instruction manual Adapter Plate Installation

Models: OCX 8800

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Troubleshooting Specs Install Connect 4-20 mA Signals OCX 8800 Defaults Symbols Warranty Maintenance System Configuration OCX 8800 Reset Procedure

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Instruction Manual

IM-106-880, Rev 1.0

January 2007

Figure 2-2. Adapter Plate Installation

OCX 8800

2-5

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Emerson OCX 8800 instruction manual Adapter Plate Installation

Page 24 Page 26

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Contents

OCX Oxygen/Combustibles Transmitter Page Summary Effective January, 2007 RevPage Table of Contents Appendix B Appendix a Essential Instructions OCX Oxygen/Combustibles Transmitter Preface SymbolsDefinitions Component Checklist System Overview Description and SpecificationsScope System Description Typical System Package OCX System Features System Configuration System Operation System Considerations Handling the OCX OCX 8800 Hart Connections and AMS Application Integral Electronics Hazardous Area OCX Specifications Power Consumption Maximum IM-106-880, Rev January Product Matrix Hazardous Area OCX IM-106-880, Rev 1.0 January Accessories Section Installation Installation Mechanical InstallationSelecting Location Enclosures Installation, OCX Adapter Plate Installation Installation with Drip Loops Electrical Installation O2 4-20 mA Signal Connect 4-20 mA SignalsCOe 4-20 mA Signal Alarm Output Relay TOP View 1/2 Size Reference Air Set Option only Pneumatic Installation HIO LOO Reference Air Set and Solenoids Option Reference Air Set, Solenoids, and Blowback Option Piping Arrangement, Blowback with Autocalibration Piping Arrangement, Blowback without Autocalibration Initial Startup Verify Installation Configuration and Startup Verify Configuration OCX 8800 Defaults Initial Power UP SET Test GAS Values OCX 8800 Reset Procedure Overview Display Orientation Section Using the LOI Overview LOI ControlsLOI Key Functions Lockout LOI Status Codes First Column Submenus LOI Menu TreeSecond Column Submenus Third and Fourth Column Submenus LOI Menu Tree Sheet 2 LOI Menu Tree Sheet 3 LOI Menu Tree Sheet 4 Trim Procedures O2 D/A trim procedure using the LOI COe D/A trim procedure using the LOI OCX Overview Hart Communicator Signal Connections Using Hart Communications Method 1, for Load Resistance ≥ 250 Ohms Signal Line Connections ≥ 250 Ohms Load Resistance OUT Method 2, for Load Resistance 250 Ohms Off-line and On-line Operations Hart Communicator PC Connections Is specific to OCX 8800 applications Hart Menu Tree Hart Menu Tree Sheet 2 IM-106-880, Rev 1.0 January Hart Menu Tree Sheet 3 Hart Menu Tree Sheet 4 Trim Procedures O2 D/A trim procedure using HART/AMS COe D/A trim procedure using HART/AMS Section Calibration Autocalibration Setup using the LOIOverview Fully Automatic Calibration COE Calib Params Autocalibration Setup using Hart OCX Autocalibration using Hart Autocalibration using the LOIManual Calibration using the LOI Operator Initiated Autocalibration Manual Calibration Manual O2 Calibration using Hart OCX Manual COe Calibration using Hart Manual O2 and COe Calibration using Hart OCX OCX OCX 8800 Removal and Installation Maintenance and ServiceOverview Remove OCX OCX with Integral Electronics Electronics Housing Terminal Blocks Install OCX Sensor Housing Disassembly Repair Sensor HousingRemove Cover and Terminals Insulator Removal of O2 Cell Heater Strut Assembly Remove Sample Block Heater Rods Remove O2 Cell and Heater Strut Assembly COe Sensor Thermocouple, and Heater Connections Remove COe Sensor Assembly Removal COe Sensor Assembly Alignment COe Sensor Assembly Eductor Alignment Matchmarks Remove Eductor Sensor Housing Sample Tube Exhaust Tube Situ Filter 10. O2 Cell, Heater Thermocouple, Exploded View Disassemble O2 Cell and Heater Strut Assembly 11. COe Sensor Exploded View Disassemble COe Sensor Assembly Assemble COe Sensor Assembly Sensor Housing Assembly Install Sample and Exhaust Tubes Assemble O2 Sensor and Heater Strut Assembly Install Eductor 14. COe Sensor Parts Alignment 15. Band Heater Height Install COe Sensor Assembly 16. COe Sensor Holder Alignment 17. COe Sensor Thermocouple, and Heater Connections Install Sample Block Heater Rods 18. Installation of O2 Cell Heater Strut Assembly 19. O2 Cell Thermocouple, Heater Connections Install Terminals Insulator and Cover Install O2 Cell and Heater Strut AssemblySensor Housing Leak Test Electronics Housing Disassembly Repair Electronics HousingRemove Cover Remove Flash Prom Remove Electronics Stack 20. Removal/Installation of Electronics Housing Components Remove EMI Filter and Terminal Block Remove Solenoid Valves Electronics Housing Assembly Electronics Housing TOP View Install Cover Remove Tube Fittings Replace Tube Fittings‘F’ Type Fitting ‘13’ Type Fitting 25. Removal Tube Fittings Install Tube Fittings Grounding Electrical Noise Electrostatic Discharge Troubleshooting Diagnostic Alarms Total Power Loss Probable Cause Recommended Corrective Action Fault Isolation SB Temp Hi Sample block heater temperature high, 190ºC SB TC Open Sample block heater thermocouple open Repair broken wire or loose connection Oxygen Concentration % Board Temp Hi Electronics temperature maximum exceeded, 85ºC Htr Relay Failed Heater relay failure Electronics Housing Sensor Housing Alarm Relay Event Alarms/Conditions OCX O2 Cell and Heater Strut Assembly Replacement Parts Sensor Housing Components Sensor Housing Index No Part Number 37390088 Tube, Sample, 9 ft .7 m Inconel Electronics Housing Components Electronics Housing LOI Module EMI Filter and Terminal Block O2 Cell and Heater Strut Assembly OCX Appendix a Safety Data Safety Instructionsimportant Důležité Vigtigt Belangrijk OCX Wichtig Σημαντικο Oluline Teave Tärkeää OCX Fontos Importante Svarbu Svarīgi Importanti Viktig Ważne Equipamento só pode ser aberto por técnicos qualificados Dôležité Pomembno Importante Viktigt July 1 Safety Data Sheet for Ceramic Fiber Products Threshold Limit Value See Section Flash Point None Exposure to Used Ceramic Fiber Product Section VI. Reactivity Data STABILITY/CONDITIONS to Avoid Ventilation Concentration High Pressure GAS Cylinders OCX Atex Clarification OCX Description Appendix B SPA with Hart AlarmB-1 B-2 DCS, PLC Jumper and Switch Settings Configuration/Calibration Figure B-3. SPA Jumper Dip Switch Settings Figure B-5. SPA Front Panel OCX Scle Returning Material Appendix C Return of Materials OCX Index Symbols RTD Warranty EUROPE, Middle EAST, Africa GAS Chromatography ASIA-PACIFIC

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