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Hyundai manual

Models: HX200L HX200L-2000 HX300 HX300L HX400

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Hyundai Robot

HX300060301MME2

Manipulator Maintenance Manual

- HX200L , HX200L-2000, - HX300 , HX300L,

- HX400

Contents

- HX400 Page Contents 1. Safety 2. Specifications 3. Instructions 4. Inspection 5. Maintenance 6. Troubleshooting 7. Recommended Spare Parts 8. Internal Wiring Diagram 9. Decommissioning List of Figures List of Tables Page Page 1. Safety 1.1. Introduction 1. Safety 1.2. Relevant Safety Regulations 1.3. Safety Training 1.4.Safety Related Nameplate 1.4.2. Safety Nameplate 1.5. Definition of Safety Functions 1.6. Installation Page 1.6.2. Placement of Robot & Peripheral Equipment Page 1.6.3. Installing the Robot Page 1.6.4. Space for Robot Installation 1.7. Safety Operation for Robot Handling Page Page 1.7.2. Safety Precautions for Operating Test 1.7.3. Safety Precautions for Automatic Operation 1.8. Safety Precautions for Access to Safety Fence 1.9.Safety Precautions for Maintenance and Repair 1.9.2.Safety Precautions for Robot System & Manipulator Maintenanace 1.9.3. Necessary Actions after Maintenance and Repair 1.10.Safety Functions Page 1.10.2. Emergency stop Page Page 1.10.3. Operating Speed 1.10.4. Connecting the Safety Devices 1.10.5. Restricting the working Envelope 1.10.6. Monitoring Function 1.11.Safety Related to End Effectors 1.11.2. Tool / Workpiece 1.11.3. Pneumatic and Hydraulic Systems 1.12. Liabilities Page Specifications 2. Specifications 2.1. Robot Machinery Part 2.2. Location of Robot Identification Plate 2.3. Basic Specifications Page 2.4. Robot Dimension and Working Envelope Page Page Page Page 2.5. Axis Identification 2.6. Details of Wrist Axis Attachment Surface 2.7. Details of Upper 1st ARM Attachment Surface 2.8. Application Wiring and Inspection Wiring Diagram 2.8.1. Details of Customer Application Connectors CONNECTOR<1> CONNECTOR<2> CONNECTOR<3 2.9. Restricting the Working Envelope Instructions 3. Instructions 3.1. Robot Component Name 3.2. Location of Safety Nameplate 3.3.How to operate Page 3.3.2. Using Forklift Truck 3.4. How to Install 3.4.2. Installating the Robot Manipulator 3.4.3. Dimension of Installation Surface 3.4.4. Accuracy of Installation Surface 3.5. Allowable Load of Wrist Axis Page Page Page Page 3.6. Recommended Standy Posture Page 4. Inspection 4.1. Inspection Item and Period 4.2. Inspection Item and Period Page 4.3. Inspection of Main External Bolts Page 4.4. Inspection of Wrist Backlash 4.5. Inspection Internal Wiring 4.5.2. Inspection Part Inspection part Page Maintenance 5. Maintenance 5.1. Grease Replenishment/Replacement 5. Maintenance 5.1.1. S-AxisReduction Gear ■ Grease Replenishment ■Grease Replacement 5.1.2. H-AxisReduction Gear ■Grease Replenishment Page 5.1.3. V-AxisReduction Gear ■ Grease Replacement 5.1.4. R2-AxisReduction Gear 5.1.5. B-AxisReduction Gear Page 5.1.6. R1-AxisReduction Gear Page 5.1.7. Bearing Joint Parts 5.1.8. A1 Frame - Gear Box 5.1.9. Wrist - Gear Box 5.2. Battery Replacement Page 5.2.1. Instructions for Battery Storage 5.3. Internal Wiring 5.3.1. Wiring Connection Diagram HX300 - J2 - MB1 - A Page Page Trobleshooting 6. Trobleshooting 6.1. Troubleshooting Procedure 6.2. Trouble Symptoms and Possible Causes 6.3.Diagnostics and Resolutions for Major Parts Failure 6.3.2. Reduction Gear Page 6.3.3. Brakes 6.3.4. Motor 6.3.5. Encoder 6.4. Motor Replacement Page 6.4.1. Necessary Tools and Parts 6.4.2. How to Replace Motor Page 6.5. Encoder Zero Setting 6.5.1. Zero Setting 6.5.2. Encoder Reset Page 6.5.3. Confirming the Reset 6.5.4. Encoder Calibration(Data input) and Selection Page 7. Recommended Spare Parts HX200/HX200L-2000/HX300/HX300L/HX400 7. Recommended Spare Parts 7. Recommended Spare Parts Page Page Page Page Page Internal Wiring Diagram 8.1. Manipulator Configuration Diagram Wiring 2000/HX300/HX300L/HX400-HX200/HX200L Page Page Page Page Page Page Page 9. Decommissioning HX200/HX200L-2000/HX300/HX300L/HX400 9. Decommissioning