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E-3

E-3

THEORY OF OPERATION

FIGURE E.3 – RECONNECT, PROTECTION BOARD, RECTIFICATION AND PRECHARGE

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S

FET

B

W

O

I

CAP

A

T

R

C

FET

H

D

 

 

 

 

 

 

 

 

 

 

 

 

 

PRE -

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

LINE

 

INPUT

 

 

 

 

 

 

 

CHARGE

 

SWITCH

 

RECTIFIER

 

 

 

R

 

P

 

D

B

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

E

 

 

 

 

 

 

 

 

 

CR1

 

 

 

R

B

R

 

 

 

 

 

 

 

 

 

C

 

O

O

 

 

 

 

 

 

 

 

 

 

O

 

T

O

I

A

 

 

 

 

 

 

 

 

 

 

N

 

E

A

V

R

 

 

 

 

 

 

 

 

 

 

 

C

 

 

 

 

 

 

 

 

 

 

N

 

T

R

E

D

 

 

 

 

 

 

 

 

 

 

E

 

I

D

R

 

 

 

 

 

 

 

 

 

 

 

O

 

 

 

 

 

 

 

 

 

 

 

C

 

N

 

 

 

 

 

"A"

 

 

 

 

 

T

 

 

 

 

 

 

 

LEAD

 

 

 

 

 

 

 

 

 

PRE -

 

 

 

 

CR2

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

CHARGE

 

FAN

 

 

 

18

P B

S

 

B

 

 

 

 

 

 

 

 

 

 

 

 

 

 

TRANS

 

VAC

FET

 

 

 

 

 

 

T1

 

 

O O

W

 

O

 

 

 

 

 

115

 

 

 

 

W A

I

CAP

A

 

 

 

 

 

 

 

 

 

E R

T

R

 

 

 

 

 

VAC

2

C

 

 

 

 

 

 

 

 

 

 

4

R D

FET

D

 

 

 

 

 

 

 

 

 

V

 

H

 

 

 

 

TRANS

 

A

 

 

 

 

 

 

 

 

 

 

 

C

 

 

 

LESS THAN 1VDC

 

 

 

 

T4

 

 

 

 

T

 

 

 

PULSE TRANSFORMER SIGNAL

 

 

 

 

 

H

 

 

 

 

 

 

 

 

 

 

 

E

 

 

 

 

 

 

 

 

 

 

RPWM SIGNAL

M

O

S15VDC

T

A

 

 

T

GUN TRIGGER

CONTROL BOARD

 

 

36VAC

TAILOUT

PEAK

BACK-

PEAK

HOT

BACK-

WIRE

CURRENT

GROUND

SIZE

CONTROL

CURRENT

START

GROUND

(STT II ONLY)

METER

METER

CONTROL CONTROL CONTROL

SWITCH

CURRENT

TRANS

T3

WIRE

TYPE

SWITCH

 

 

POSITIVE

 

 

 

 

OUTPUT

 

 

 

 

TERMINAL

 

 

MAIN

1 OHM

 

 

 

TRANSFORMER

 

 

 

T2

 

 

 

 

CURRENT

IGBT

NEGATIVE

 

 

SENSOR

MODULE

OUTPUT

 

 

 

 

TERMINAL

 

 

CHOKE

 

R

 

VOLTAGE

 

 

 

 

 

E

 

SENSING

 

 

 

RECEPTACLE

 

 

M

 

 

 

 

 

 

D

O

 

 

 

T

 

 

 

R

 

REMOTE

 

I

E

B

 

V

 

CONTROL

 

E

P

O

RECEPTACLE

 

 

 

S

R

A

 

 

I

O

R

 

 

G

T

 

 

N

D

 

 

E

 

 

A

 

 

 

C

 

 

 

L

 

 

 

 

T

 

WIRE

 

 

I

 

FEEDER

 

 

O

 

RECEPTACLE

 

 

 

 

 

 

N

 

 

CURRENT FEEDBACK

IGBT

DRIVER

BOARD

VOLTAGE FEEDBACK

10VAC AND 6VAC

42VAC

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RECONNECT, PROTECTION

BOARD, RECTIFICATION AND

PRECHARGE

The reconnect panel allows the user to switch to low or high input voltage to match the input line voltage. The AC input voltage is rectified and applied to the driver board. The driver board contains precharging circuitry for safe charging of the input filter capacitors. Once the capacitors are precharged, the input relays are ener- gized, connecting full input power to the input filter capacitors. The protection board monitors the capaci- tors for voltage balance and/or overvoltage and will de- energize the input relays and precharge circuitry if either occurs. The machine output will be disabled.

NOTE: Unshaded areas of Block Logic Diagram are the subject of discussion.

INVERTEC STT

Page 31
Image 31
Lincoln Electric SVM129-B service manual RECONNECT, Protection BOARD, Rectification Precharge