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Section E-1

Section E-1

TABLE OF CONTENTS

-THEORY OF OPERATION SECTION-

Theory of Operation

Section E

General Description

E-2

Input Voltage

E-2

Reconnect, Protection Board, Rectification and Precharge

E-3

Switch Boards

E-4

Main Transformer, Output Rectification and Choke

E-5

Control Board, IGBT Drive and Module

E-6

Power Board

E-7

Remote Protection Board

E-7

Field Effect Transistor (FET) Operation

E-8

Pulse Width Modulation

E-9

Minimum Output

E-9

Maximum Output

E-9

Protective Circuits

E-10

Overload Protection

E-10

Thermal Protection

E-10

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TOC

S

FET

B

W

O

I

CAP

A

T

R

C

FET

H

D

 

 

 

 

 

 

 

 

 

 

PRE -

LINE

INPUT

 

 

 

 

 

CHARGE

SWITCH

RECTIFIER

 

 

R

P

 

D

B

 

 

 

 

 

 

 

E

 

 

 

 

 

 

CR1

 

R

B

R

 

 

 

 

 

 

C

O

O

 

 

 

 

 

 

 

O

T

O

I

A

 

 

 

 

 

 

 

N

E

A

V

R

 

 

 

 

 

 

 

C

 

 

 

 

 

 

 

N

T

R

E

D

 

 

 

 

 

 

 

E

I

D

R

 

 

 

 

 

 

 

O

 

 

 

 

 

 

 

 

C

N

 

 

 

 

"A"

 

 

 

 

T

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

LEAD

 

 

CR2

 

 

 

 

PRE -

 

 

 

 

 

 

 

 

 

CHARGE

FAN

 

 

18

P B

S

 

B

 

 

 

TRANS

 

VAC

FET

 

 

 

 

T1

 

 

O O

W

 

O

 

 

 

115

 

 

 

W A

I

CAP

A

 

 

 

 

 

 

E R

T

R

 

 

 

VAC

2

R D

C

 

 

 

 

 

 

 

4

FET

D

 

 

 

 

 

 

 

V

 

H

 

 

 

TRANS

 

A

 

 

 

 

 

 

 

 

C

 

 

LESS THAN 1VDC

 

 

 

T4

 

 

 

T

 

 

 

 

 

 

 

 

 

H

 

 

 

 

PULSE TRANSFORMER SIGNAL

 

 

 

 

E

 

 

 

 

 

 

 

RPWM SIGNAL

M

O

S15VDC

T

A

 

 

T

GUN TRIGGER

CONTROL BOARD

 

 

36VAC

TAILOUT

PEAK

BACK-

PEAK

HOT

BACK-

WIRE

CURRENT

GROUND

SIZE

CONTROL

CURRENT

START

GROUND

(STT II ONLY)

METER

METER

CONTROL CONTROL CONTROL

SWITCH

CURRENT

TRANS

T3

WIRE

TYPE

SWITCH

POSITIVE

OUTPUT

TERMINAL

MAIN

TRANSFORMER1 OHM

T2

 

CURRENT

IGBT

NEGATIVE

 

SENSOR

MODULE

OUTPUT

 

 

 

 

 

TERMINAL

 

 

 

 

 

 

CHOKE

 

 

R

 

 

 

 

 

 

 

 

 

 

E

 

 

 

 

 

M

 

 

 

 

D

O

 

 

 

 

T

 

 

 

 

R

 

 

 

 

I

E

B

 

 

 

V

 

 

 

 

E

P

O

 

 

 

S

R

A

 

 

 

I

O

R

 

 

 

G

T

 

 

 

N

D

 

 

 

E

 

 

 

A

 

 

 

 

C

 

 

 

 

L

 

 

 

 

 

T

 

I

O

N

CURRENT FEEDBACK

IGBT

DRIVER

BOARD

VOLTAGE FEEDBACK

10VAC AND 6VAC

42VAC

VOLTAGE

SENSING

RECEPTACLE

REMOTE

CONTROL

RECEPTACLE

WIRE

FEEDER

RECEPTACLE

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FIGURE E.1 – INVERTEC STT

INVERTEC STT

Page 29
Image 29
Lincoln Electric SVM129-B service manual Table of Contents Theory of Operation Section