Olicom 9600 manual Connecting/Disconnecting Helium Flex Lines, Cryopump Power Phase Switch Setting

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9600 Compressor Installation, Operation, and Maintenance

CTI-CRYOGENICS

HELIX TECHNOLOGY CORPORATION

Cryopump Power Phase Switch Setting

NOTE: On-Board Cryopumps can operate on two or three-phase power. Cryo-Torr Cryopumps only operate on two-phase power.

1.Inspect the On-Board Cryopump(s) being installed for the presence of a THREE-PHASE label by the RETURN helium connector.

2.If a three-phase label is present, set the cryopump power phase switch, shown in Figure 3-2, to the 3PH position.

3.If a three-phase label is not present, or Cryo-Torr Cryopumps are being installed, set the cryopump power phase switch, shown in Figure 3-2, to the 2PH position.

NOTE: All Cryopumps being connected to the 9600 Compressor must operate at the same phase.

Connecting/Disconnecting Helium Flex Lines

CAUTION

Make sure the helium flex lines are connected and disconnected from the 9600 Compressor using the following procedure and as shown in Figure 3-3. Failure to follow this procedure could damage connector O-ring seals or cause a helium circuit leak.

Connecting

1.Remove all dust plugs and caps from the Gas Supply and Return lines, and the Compressor and cryopump Supply and Return connectors. Check for the presence of a flat gasket in the male connector, and no gasket in the female connector.

2.Connect the Gas Return line to the GAS RETURN connector on the rear of the Compressor and then to the GAS RETURN connector on the cryopump. Using two wrenches as shown in Figure 3-3, tighten the connector.

3.Connect the Gas Supply line to the GAS SUPPLY connector on the rear of the Compressor and then to the GAS SUPPLY connector on the cryopump. Using two wrenches as shown in Figure 3-3, tighten the connector.

4.Attach the Supply and Return line identification labels to each end of the appropriate lines.

P/N 8040540

3-7

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Contents Compressor Installation, Operation, Maintenance Instructions 8040540 Rev 12/2004Helix Page Table of Contents Installation MaintenanceOperation Figures Tables General Compressor Configurations9600 Compressor Description BenefitsSystem Documentation CTI-CRYOGENICS Helium Refrigeration System9600 Compressor Specifications DimensionsElectrical Input Specifications WeightCompressor Weight ElectricalCooling Water Specifications Cooling WaterGeneral Compressor Operating Specifications GeneralComponent Description 9600 Compressor Rear View Component LocationsSystem Circuit Breaker Power on IndicatorPower Inlet Control Circuit BreakerCryopump Electrical Outlet Return Gas CouplingCooling Water OUT Cryopump Electrical Outlet Pin AssignmentsCompressor Remote Connector Pin Assignments Cryopump Power Phase SwitchCompressor Remote Connector Multiple On-Board Cryopump Connections9600 Compressor Connected to Multiple On-Board Cryopumps Multiple Cryo-Torr Cryopump Connections 9600 Compressor Connected to Multiple Cryo-Torr CryopumpsCTI-CRYOGENICS Shipping Carton Inspection Unpacking and InspectionIntroduction Removal from Shipping CartonCompressor Shipping Carton ContentsCompressor Inspection Helium Static Pressure VerificationInstallation END Supply and Return Water Line Connections Hard Water LinesFlexible Water Lines Power Cable Preparation Electrical Connections9600 Compressor Circuit Breaker Terminals Cover Removed Phase Check Proceed with Cryopump Power Phase Switch SettingConnecting/Disconnecting Helium Flex Lines Cryopump Power Phase Switch SettingConnecting Disconnecting Single On-Board Cryopump Connections Single On-Board Cryopump ConnectionsSingle Cryo-Torr Cryopump Installation Single Cryo-Torr Cryopump ConnectionsHelium Line Connections Power Cable Connections Multiple Cryo-Torr Cryopump Connections CTI-CRYOGENICS Recommended Multiple Cryo-Torr Cryopump Installation Alternative Multiple Cryo-Torr Cryopump Installation Static Helium System Pressure Verification Adjusting System Helium PressureOperation 9600 Compressor Helium Static ChargeCompressor Operation Replacement of Helium Circuit Components CTI-CRYOGENICS Maintenance Scheduled MaintenanceSuggested Maintenance Equipment Adsorber Replacement Disconnecting Self Sealing CouplingsDate Reducing Helium Pressure 9600 Compressor Helium Pressure Control ComponentsIncreasing Helium Pressure Adding HeliumCTI-CRYOGENICS Appendix a Customer Support Information MailProduct Information Page Appendix B Flow Diagram Figure B-19600 Compressor Flow DiagramAppendix B Flow Diagram Appendix C Troubleshooting Procedures Troubleshooting the CompressorTechnical Inquiries Table C-1 Compressor Troubleshooting Procedures Compressor RemoteAppendix a to contact CTI-CRYOGENICS Appendix D Schematic Figure D-19600 Motor Drive Compressor Schematic