Olicom 9600 manual Adsorber Replacement, Disconnecting Self Sealing Couplings

Page 45

Maintenance

CTI-CRYOGENICS

HELIX TECHNOLOGY CORPORATION

Adsorber Replacement

Use the following procedure to change the adsorber every three years.

1.Set the System Circuit Breaker, on the rear of the 9600 Compressor, to the OFF position.

2.Remove the 4 screws which secure the rear panel to the Compres- sor and remove the rear panel.

NOTE: Use two wrenches in Step 3 to prevent loosening the body of the coupling.

3.Using a 1-3/16 in. wrench, and a 1-1/8 in. wrench, as shown in Fig- ure 5-1, disconnect the two self sealing coupling connectors quickly to minimize helium leakage.

To Tighten Coupling Halves

Turn Here

Hold Here

 

 

This 1 3/16 in. wrench

Hold Here

Turn Here

This 1 1/8 in. wrench

To Loosen Coupling Halves

holds the coupling in a

is used to turn the self

 

Side View

stationary position.

sealing coupling

 

 

 

connector.

Figure 5-1: Disconnecting Self Sealing Couplings

4.Using a 7/16 in. (11mm) wrench, remove the adsorber mounting bolt as shown in Figure 5-2.

5.Move the adsorber from under the mounting tabs in the base as shown in Figure 5-2 and remove the adsorber from the Compressor.

6.Install the replacement adsorber under the mounting tabs and secure it into place with the bolt removed during Step 4.

7.Using two wrenches as shown in Figure 5-1, connect the two self sealing couplings quickly to minimize helium leakage.

8.Install the Compressor rear panel.

5-2

P/N 8040540

Image 45
Contents 8040540 Rev 12/2004 Compressor Installation, Operation, Maintenance InstructionsHelix Page Table of Contents Installation MaintenanceOperation Figures Tables 9600 Compressor Description Compressor ConfigurationsGeneral BenefitsCTI-CRYOGENICS Helium Refrigeration System System Documentation9600 Compressor Dimensions SpecificationsCompressor Weight WeightElectrical Input Specifications ElectricalCooling Water Cooling Water SpecificationsGeneral General Compressor Operating Specifications9600 Compressor Rear View Component Locations Component DescriptionPower Inlet Power on IndicatorSystem Circuit Breaker Control Circuit BreakerCooling Water OUT Return Gas CouplingCryopump Electrical Outlet Cryopump Electrical Outlet Pin AssignmentsCompressor Remote Connector Cryopump Power Phase SwitchCompressor Remote Connector Pin Assignments Multiple On-Board Cryopump Connections9600 Compressor Connected to Multiple On-Board Cryopumps 9600 Compressor Connected to Multiple Cryo-Torr Cryopumps Multiple Cryo-Torr Cryopump ConnectionsCTI-CRYOGENICS Introduction Unpacking and InspectionShipping Carton Inspection Removal from Shipping CartonCompressor Inspection Shipping Carton ContentsCompressor Helium Static Pressure VerificationInstallation END Supply and Return Water Line Connections Hard Water LinesFlexible Water Lines Electrical Connections Power Cable Preparation9600 Compressor Circuit Breaker Terminals Cover Removed Proceed with Cryopump Power Phase Switch Setting Phase CheckConnecting/Disconnecting Helium Flex Lines Cryopump Power Phase Switch SettingConnecting Disconnecting Single On-Board Cryopump Connections Single On-Board Cryopump ConnectionsSingle Cryo-Torr Cryopump Connections Single Cryo-Torr Cryopump InstallationHelium Line Connections Power Cable Connections Multiple Cryo-Torr Cryopump Connections CTI-CRYOGENICS Recommended Multiple Cryo-Torr Cryopump Installation Alternative Multiple Cryo-Torr Cryopump Installation Operation Adjusting System Helium PressureStatic Helium System Pressure Verification 9600 Compressor Helium Static ChargeCompressor Operation Replacement of Helium Circuit Components CTI-CRYOGENICS Maintenance Scheduled MaintenanceSuggested Maintenance Equipment Disconnecting Self Sealing Couplings Adsorber ReplacementDate 9600 Compressor Helium Pressure Control Components Reducing Helium PressureAdding Helium Increasing Helium PressureCTI-CRYOGENICS Appendix a Customer Support Information MailProduct Information Page Figure B-19600 Compressor Flow Diagram Appendix B Flow DiagramAppendix B Flow Diagram Appendix C Troubleshooting Procedures Troubleshooting the CompressorTechnical Inquiries Compressor Remote Table C-1 Compressor Troubleshooting ProceduresAppendix a to contact CTI-CRYOGENICS Appendix D Schematic Figure D-19600 Motor Drive Compressor Schematic