Olicom 9600 manual Figures

Page 6

9600 Compressor Installation, Operation, and Maintenance

Table of Contents (continued)

Appendix A - Customer Support Information

Appendix B - Flow Diagram

Appendix C - Troubleshooting Procedures

Appendix D - Schematic

Figures

Figure 1-1: 9600 Compressor

. 1-3

Figure 1-2: 9600

Compressor Dimensions

. 1-4

Figure 1-3: Water Flow Rate versus Pressure Drop

. 1-6

Figure 1-4: 9600

Compressor Rear View Component Locations

. 1-8

Figure 1-5: 9600

Compressor Connected to Multiple On-Board Cryopumps . 1-12

Figure 1-6: 9600

Compressor Connected to Multiple Cryo-Torr Cryopumps

1-13

Figure 2-1: Using the Shipping Carton Ramp . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2

Figure 3-1: 9600 Compressor Installation Flowchart . . . . . . . . . . . . . . . . . . . . 3-2

Figure 3-2: 9600 Compressor Circuit Breaker Terminals (Cover Removed) . . 3-5

Figure 3-3: Connecting/Disconnecting Helium Flex Line Self

Sealing Couplings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-8

Figure 3-4: Single On-Board Cryopump Connections . . . . . . . . . . . . . . . . . . . 3-9

Figure 3-5: Single Cryo-Torr Cryopump Installation . . . . . . . . . . . . . . . . . . . 3-10

Figure 3-6: Recommended Multiple On-Board Cryopump or

Waterpump Installation (Splitter Box located at Process Tool) . . 3-12

Figure 3-7: Alternative Multiple On-Board Cryopump or Waterpump Installation (Splitter Box located at Compressor) . . . . . . . . . . . . . . . . . . . . . . . 3-13

Figure 3-8: Recommended Multiple Cryo-Torr Cryopump Installation . . . . . 3-15

Figure 3-9: Alternative Multiple Cryo-Torr Cryopump Installation . . . . . . . . 3-16

P/N 8040540

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Contents Compressor Installation, Operation, Maintenance Instructions 8040540 Rev 12/2004Helix Page Table of Contents Installation MaintenanceOperation Figures Tables General Compressor Configurations9600 Compressor Description BenefitsSystem Documentation CTI-CRYOGENICS Helium Refrigeration System9600 Compressor Specifications DimensionsElectrical Input Specifications WeightCompressor Weight ElectricalCooling Water Specifications Cooling WaterGeneral Compressor Operating Specifications GeneralComponent Description 9600 Compressor Rear View Component LocationsSystem Circuit Breaker Power on IndicatorPower Inlet Control Circuit BreakerCryopump Electrical Outlet Return Gas CouplingCooling Water OUT Cryopump Electrical Outlet Pin AssignmentsCompressor Remote Connector Pin Assignments Cryopump Power Phase SwitchCompressor Remote Connector Multiple On-Board Cryopump Connections9600 Compressor Connected to Multiple On-Board Cryopumps Multiple Cryo-Torr Cryopump Connections 9600 Compressor Connected to Multiple Cryo-Torr CryopumpsCTI-CRYOGENICS Shipping Carton Inspection Unpacking and InspectionIntroduction Removal from Shipping CartonCompressor Shipping Carton ContentsCompressor Inspection Helium Static Pressure VerificationInstallation END Supply and Return Water Line Connections Hard Water LinesFlexible Water Lines Power Cable Preparation Electrical Connections9600 Compressor Circuit Breaker Terminals Cover Removed Phase Check Proceed with Cryopump Power Phase Switch SettingConnecting/Disconnecting Helium Flex Lines Cryopump Power Phase Switch SettingConnecting Disconnecting Single On-Board Cryopump Connections Single On-Board Cryopump ConnectionsSingle Cryo-Torr Cryopump Installation Single Cryo-Torr Cryopump ConnectionsHelium Line Connections Power Cable Connections Multiple Cryo-Torr Cryopump Connections CTI-CRYOGENICS Recommended Multiple Cryo-Torr Cryopump Installation Alternative Multiple Cryo-Torr Cryopump Installation Static Helium System Pressure Verification Adjusting System Helium PressureOperation 9600 Compressor Helium Static ChargeCompressor Operation Replacement of Helium Circuit Components CTI-CRYOGENICS Maintenance Scheduled MaintenanceSuggested Maintenance Equipment Adsorber Replacement Disconnecting Self Sealing CouplingsDate Reducing Helium Pressure 9600 Compressor Helium Pressure Control ComponentsIncreasing Helium Pressure Adding HeliumCTI-CRYOGENICS Appendix a Customer Support Information MailProduct Information Page Appendix B Flow Diagram Figure B-19600 Compressor Flow DiagramAppendix B Flow Diagram Appendix C Troubleshooting Procedures Troubleshooting the CompressorTechnical Inquiries Table C-1 Compressor Troubleshooting Procedures Compressor RemoteAppendix a to contact CTI-CRYOGENICS Appendix D Schematic Figure D-19600 Motor Drive Compressor Schematic