Olicom 9600 manual Replacement of Helium Circuit Components

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9600 Compressor Installation, Operation, and Maintenance

CTI-CRYOGENICS

HELIX TECHNOLOGY CORPORATION

If you have concerns about system performance changing, then check the normal system operating pressure which was determined in Compressor Operation within this section. If the normal system operating pressure is not correct, check the system for leaks.

Once the leaks have been repaired, helium must be added to return the system to normal operating system pressure as described in Section 5- Maintenance.

Replacement of Helium Circuit Components

On occasion, it may be necessary to replace components such as cryopumps, helium gas lines or compressors, or change the configuration of the system. Whenever any of these conditions occur, Static Helium System Pressure Verification should be performed to ensure that static helium pressure has not changed.

CAUTION

The use of several compressors on a single manifold feeding a common supply header and a common return header requires special precautions. Contact CTI-CRYOGENICS for a review of the intended installation and for specific technical instructions.

The use of a 9600 compressor on a manifold with other CTI-CRYOGENICS compressor models requires a reduction of the helium charge pressure to 200--210 psig charge pressure to avoid helium safety valves from inadvertently venting.

P/N 8040540

4-3

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Contents Compressor Installation, Operation, Maintenance Instructions 8040540 Rev 12/2004Helix Page Table of Contents Installation MaintenanceOperation Figures Tables General Compressor Configurations9600 Compressor Description BenefitsSystem Documentation CTI-CRYOGENICS Helium Refrigeration System9600 Compressor Specifications DimensionsElectrical Input Specifications WeightCompressor Weight ElectricalCooling Water Specifications Cooling WaterGeneral Compressor Operating Specifications GeneralComponent Description 9600 Compressor Rear View Component LocationsSystem Circuit Breaker Power on IndicatorPower Inlet Control Circuit BreakerCryopump Electrical Outlet Return Gas CouplingCooling Water OUT Cryopump Electrical Outlet Pin AssignmentsCompressor Remote Connector Pin Assignments Cryopump Power Phase SwitchCompressor Remote Connector Multiple On-Board Cryopump Connections9600 Compressor Connected to Multiple On-Board Cryopumps Multiple Cryo-Torr Cryopump Connections 9600 Compressor Connected to Multiple Cryo-Torr CryopumpsCTI-CRYOGENICS Shipping Carton Inspection Unpacking and InspectionIntroduction Removal from Shipping CartonCompressor Shipping Carton ContentsCompressor Inspection Helium Static Pressure VerificationInstallation END Supply and Return Water Line Connections Hard Water LinesFlexible Water Lines Power Cable Preparation Electrical Connections9600 Compressor Circuit Breaker Terminals Cover Removed Phase Check Proceed with Cryopump Power Phase Switch SettingConnecting/Disconnecting Helium Flex Lines Cryopump Power Phase Switch SettingConnecting Disconnecting Single On-Board Cryopump Connections Single On-Board Cryopump ConnectionsSingle Cryo-Torr Cryopump Installation Single Cryo-Torr Cryopump ConnectionsHelium Line Connections Power Cable Connections Multiple Cryo-Torr Cryopump Connections CTI-CRYOGENICS Recommended Multiple Cryo-Torr Cryopump Installation Alternative Multiple Cryo-Torr Cryopump Installation Static Helium System Pressure Verification Adjusting System Helium PressureOperation 9600 Compressor Helium Static ChargeCompressor Operation Replacement of Helium Circuit Components CTI-CRYOGENICS Maintenance Scheduled MaintenanceSuggested Maintenance Equipment Adsorber Replacement Disconnecting Self Sealing CouplingsDate Reducing Helium Pressure 9600 Compressor Helium Pressure Control ComponentsIncreasing Helium Pressure Adding HeliumCTI-CRYOGENICS Appendix a Customer Support Information MailProduct Information Page Appendix B Flow Diagram Figure B-19600 Compressor Flow DiagramAppendix B Flow Diagram Appendix C Troubleshooting Procedures Troubleshooting the CompressorTechnical Inquiries Table C-1 Compressor Troubleshooting Procedures Compressor RemoteAppendix a to contact CTI-CRYOGENICS Appendix D Schematic Figure D-19600 Motor Drive Compressor Schematic