Olicom 9600 System Circuit Breaker, Control Circuit Breaker, Power on Indicator, Power Inlet

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9600 Compressor Installation, Operation, and Maintenance

System Circuit Breaker

CTI-CRYOGENICS

HELIX TECHNOLOGY CORPORATION

The System Circuit Breaker protects main input power to the Compressor pump and module. The circuit breaker positions are labeled ON (1), which is in the UP position, and OFF (0), which is in the DOWN position.

NOTE: The phase monitor within the Compressor will cause the system circuit breaker to open when input power phases are incorrect.

Control Circuit Breaker

The Control Circuit Breaker provides current overload protection for all internal components of the Compressor except the Compressor motor. The Compressor motor is protected by a separate overload protector. The Control Circuit Breaker opens automatically and must be reset manually.

Power ON Indicator

The Power On Indicator illuminates when the system circuit breaker is placed in the ON position. The Compressor pump is energized when the power indicator is illuminated and the elapsed time meter records system operation time.

Gas Charge Flared Fitting

The Gas Charge Flared Fitting is used to connect a 99.999% pure helium supply to the Compressor when helium charging is required. The fitting has a 45º flare and 7/16 in. x 20 threads/inch.

Refer to Section 5 - Maintenance for information on adding helium to the Compressor.

Helium Pressure Gauge

The Helium Pressure Gauge indicates system static helium charge pressure when the Compressor and cryopumps are OFF and Compressor suction or inlet pressure when the Compressor is ON. Refer to Table 4-1 for the appropriate static helium charge pressure.

Power Inlet

The Power Inlet is used to connect your power cable to the Compressor. Refer to Section 3 - Installation for information on power cable installation.

P/N 8040540

1-9

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Contents Compressor Installation, Operation, Maintenance Instructions 8040540 Rev 12/2004Helix Page Table of Contents Maintenance InstallationOperation Figures Tables Compressor Configurations 9600 Compressor DescriptionGeneral BenefitsSystem Documentation CTI-CRYOGENICS Helium Refrigeration System9600 Compressor Specifications DimensionsWeight Compressor WeightElectrical Input Specifications ElectricalCooling Water Specifications Cooling WaterGeneral Compressor Operating Specifications GeneralComponent Description 9600 Compressor Rear View Component LocationsPower on Indicator Power InletSystem Circuit Breaker Control Circuit BreakerReturn Gas Coupling Cooling Water OUTCryopump Electrical Outlet Cryopump Electrical Outlet Pin AssignmentsCryopump Power Phase Switch Compressor Remote ConnectorCompressor Remote Connector Pin Assignments Multiple On-Board Cryopump Connections9600 Compressor Connected to Multiple On-Board Cryopumps Multiple Cryo-Torr Cryopump Connections 9600 Compressor Connected to Multiple Cryo-Torr CryopumpsCTI-CRYOGENICS Unpacking and Inspection IntroductionShipping Carton Inspection Removal from Shipping CartonShipping Carton Contents Compressor InspectionCompressor Helium Static Pressure VerificationInstallation END Hard Water Lines Supply and Return Water Line ConnectionsFlexible Water Lines Power Cable Preparation Electrical Connections9600 Compressor Circuit Breaker Terminals Cover Removed Phase Check Proceed with Cryopump Power Phase Switch SettingCryopump Power Phase Switch Setting Connecting/Disconnecting Helium Flex LinesConnecting Disconnecting Single On-Board Cryopump Connections Single On-Board Cryopump ConnectionsSingle Cryo-Torr Cryopump Installation Single Cryo-Torr Cryopump ConnectionsHelium Line Connections Power Cable Connections Multiple Cryo-Torr Cryopump Connections CTI-CRYOGENICS Recommended Multiple Cryo-Torr Cryopump Installation Alternative Multiple Cryo-Torr Cryopump Installation Adjusting System Helium Pressure OperationStatic Helium System Pressure Verification 9600 Compressor Helium Static ChargeCompressor Operation Replacement of Helium Circuit Components CTI-CRYOGENICS Scheduled Maintenance MaintenanceSuggested Maintenance Equipment Adsorber Replacement Disconnecting Self Sealing CouplingsDate Reducing Helium Pressure 9600 Compressor Helium Pressure Control ComponentsIncreasing Helium Pressure Adding HeliumCTI-CRYOGENICS Mail Appendix a Customer Support InformationProduct Information Page Appendix B Flow Diagram Figure B-19600 Compressor Flow DiagramAppendix B Flow Diagram Troubleshooting the Compressor Appendix C Troubleshooting ProceduresTechnical Inquiries Table C-1 Compressor Troubleshooting Procedures Compressor RemoteAppendix a to contact CTI-CRYOGENICS Appendix D Schematic Figure D-19600 Motor Drive Compressor Schematic