Olicom 9600 manual Cti-Cryogenics

Page 49

Maintenance

CTI-CRYOGENICS

HELIX TECHNOLOGY CORPORATION

2.Purge the regulator and charging lines as follows:

a.Open the regulator a small amount by turning the adjusting knob clockwise until it contacts the diaphragm, then turn approximately 1/8 to 1/4 turn more, so that the regulator is barely open.

b.Loosely connect the charge line to the helium pressure regulator.

c.Slowly open the bottle valve, and purge the regulator and line for 10 to 15 seconds. Turn the regulator knob counterclockwise until the helium stops flowing.

3.Remove the flare cap of the gas charge flared fitting on the rear of the Compressor.

4.Loosely connect the charging line from the helium pressure regula- tor to the 1/4-inch male flare fitting installed on the helium charge valve. Purge the charge line again, as in step a, for 30 seconds, and tighten the charge line flare fitting onto the gas charge fitting while the helium is flowing.

5.Set the helium pressure regulator to 300 psig (20.7 bars). If the compressor is ON, proceed with step a. If the compressor is OFF, proceed with step b.

a.Obtain the previously recorded normal system operating pressure from the Compressor Operation procedure in Section 4 - Operation. Open the gas charge control valve very slowly and allow helium to flow until the compressor gauge reading is the same as the value obtained from Section 4. Quickly close the gas charge control valve.

b.Obtain the appropriate (50 or 60 Hz) static system operating pressure from Table 4-1. Open the gas charge control valve very slowly and allow helium to flow until the compressor gauge reading is the same as the appropriate value in Table 4-1. Quickly close the gas charge control valve.

6.Ensure that the helium charge valve on the Compressor is tightly closed. Shut off the helium pressure regulator on the helium bottle and remove the charging line from the male flare fitting. Reinstall the flare cap.

5-6

P/N 8040540

Image 49
Contents 8040540 Rev 12/2004 Compressor Installation, Operation, Maintenance InstructionsHelix Page Table of Contents Maintenance InstallationOperation Figures Tables 9600 Compressor Description Compressor ConfigurationsGeneral BenefitsCTI-CRYOGENICS Helium Refrigeration System System Documentation9600 Compressor Dimensions SpecificationsCompressor Weight WeightElectrical Input Specifications ElectricalCooling Water Cooling Water SpecificationsGeneral General Compressor Operating Specifications9600 Compressor Rear View Component Locations Component DescriptionPower Inlet Power on IndicatorSystem Circuit Breaker Control Circuit BreakerCooling Water OUT Return Gas CouplingCryopump Electrical Outlet Cryopump Electrical Outlet Pin AssignmentsCompressor Remote Connector Cryopump Power Phase SwitchCompressor Remote Connector Pin Assignments Multiple On-Board Cryopump Connections9600 Compressor Connected to Multiple On-Board Cryopumps 9600 Compressor Connected to Multiple Cryo-Torr Cryopumps Multiple Cryo-Torr Cryopump ConnectionsCTI-CRYOGENICS Introduction Unpacking and InspectionShipping Carton Inspection Removal from Shipping CartonCompressor Inspection Shipping Carton ContentsCompressor Helium Static Pressure VerificationInstallation END Hard Water Lines Supply and Return Water Line ConnectionsFlexible Water Lines Electrical Connections Power Cable Preparation9600 Compressor Circuit Breaker Terminals Cover Removed Proceed with Cryopump Power Phase Switch Setting Phase CheckCryopump Power Phase Switch Setting Connecting/Disconnecting Helium Flex LinesConnecting Disconnecting Single On-Board Cryopump Connections Single On-Board Cryopump ConnectionsSingle Cryo-Torr Cryopump Connections Single Cryo-Torr Cryopump InstallationHelium Line Connections Power Cable Connections Multiple Cryo-Torr Cryopump Connections CTI-CRYOGENICS Recommended Multiple Cryo-Torr Cryopump Installation Alternative Multiple Cryo-Torr Cryopump Installation Operation Adjusting System Helium PressureStatic Helium System Pressure Verification 9600 Compressor Helium Static ChargeCompressor Operation Replacement of Helium Circuit Components CTI-CRYOGENICS Scheduled Maintenance MaintenanceSuggested Maintenance Equipment Disconnecting Self Sealing Couplings Adsorber ReplacementDate 9600 Compressor Helium Pressure Control Components Reducing Helium PressureAdding Helium Increasing Helium PressureCTI-CRYOGENICS Mail Appendix a Customer Support InformationProduct Information Page Figure B-19600 Compressor Flow Diagram Appendix B Flow DiagramAppendix B Flow Diagram Troubleshooting the Compressor Appendix C Troubleshooting ProceduresTechnical Inquiries Compressor Remote Table C-1 Compressor Troubleshooting ProceduresAppendix a to contact CTI-CRYOGENICS Appendix D Schematic Figure D-19600 Motor Drive Compressor Schematic