Olicom 9600 manual Compressor Operation

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Operation

CTI-CRYOGENICS

HELIX TECHNOLOGY CORPORATION

NOTE: The use of a higher helium charge pressure for 50 HZ operation is necessary in order to compensate for the slower speed at which the compressor operates at 50 HZ. The static charge level for 60 Hz remains at 240-250 PSIG.

CAUTION

Exceeding the recommended system static helium charge pressure will result in the compressor and cryopump safety relief valves opening and releasing excess helium gas.

5.If the static helium charge pressure is not within the ranges as indi- cated in Table 4-1, then adjust the charge pressure as described in Section 5- Maintenance.

Compressor Operation

The system may be operated once the helium charge pressure is correct.

Perform the following steps to start the compressor:

1.Set the System Circuit Breaker to the ON (UP) position.

2.Set the Control Circuit Breaker to the ON (UP) position.

3.Close all Cryopump gate valves.

4.Refer to the On-Board Module Programming and Operation manual or Cryo-Torr Cryopump Installation and Service man- ual (that came with your cryopump) and perform the cryopump start-up procedure.

5.Once the second stage temperature for all cryopumps is below 17K, record the compressor pressure gauge reading as the normal system operating pressure.

NOTE: During compressor operation, the compressor gauge reads the pressure of the gas entering the compressor prior to it being compressed.

6.Affix a copy of the data next to the compressor gauge on each com- pressor. This data is to be verified for each tool installation and whenever a configuration change is made affecting the amount of system helium gas and line volume.

The compressor pressure reading will decrease from the normal system operating pressure during cryopump regeneration or if fewer cryopumps are being operated. These are normal variations in the compressor pressure reading and should not be cause for concern.

4-2

P/N 8040540

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Contents 8040540 Rev 12/2004 Compressor Installation, Operation, Maintenance InstructionsHelix Page Table of Contents Operation InstallationMaintenance Figures Tables 9600 Compressor Description Compressor ConfigurationsGeneral BenefitsCTI-CRYOGENICS Helium Refrigeration System System Documentation9600 Compressor Dimensions SpecificationsCompressor Weight WeightElectrical Input Specifications ElectricalCooling Water Cooling Water SpecificationsGeneral General Compressor Operating Specifications9600 Compressor Rear View Component Locations Component DescriptionPower Inlet Power on IndicatorSystem Circuit Breaker Control Circuit BreakerCooling Water OUT Return Gas CouplingCryopump Electrical Outlet Cryopump Electrical Outlet Pin AssignmentsCompressor Remote Connector Cryopump Power Phase SwitchCompressor Remote Connector Pin Assignments Multiple On-Board Cryopump Connections9600 Compressor Connected to Multiple On-Board Cryopumps 9600 Compressor Connected to Multiple Cryo-Torr Cryopumps Multiple Cryo-Torr Cryopump ConnectionsCTI-CRYOGENICS Introduction Unpacking and InspectionShipping Carton Inspection Removal from Shipping CartonCompressor Inspection Shipping Carton ContentsCompressor Helium Static Pressure VerificationInstallation END Flexible Water Lines Supply and Return Water Line ConnectionsHard Water Lines Electrical Connections Power Cable Preparation9600 Compressor Circuit Breaker Terminals Cover Removed Proceed with Cryopump Power Phase Switch Setting Phase CheckConnecting Connecting/Disconnecting Helium Flex LinesCryopump Power Phase Switch Setting Disconnecting Single On-Board Cryopump Connections Single On-Board Cryopump ConnectionsSingle Cryo-Torr Cryopump Connections Single Cryo-Torr Cryopump InstallationHelium Line Connections Power Cable Connections Multiple Cryo-Torr Cryopump Connections CTI-CRYOGENICS Recommended Multiple Cryo-Torr Cryopump Installation Alternative Multiple Cryo-Torr Cryopump Installation Operation Adjusting System Helium PressureStatic Helium System Pressure Verification 9600 Compressor Helium Static ChargeCompressor Operation Replacement of Helium Circuit Components CTI-CRYOGENICS Suggested Maintenance Equipment MaintenanceScheduled Maintenance Disconnecting Self Sealing Couplings Adsorber ReplacementDate 9600 Compressor Helium Pressure Control Components Reducing Helium PressureAdding Helium Increasing Helium PressureCTI-CRYOGENICS Product Information Appendix a Customer Support InformationMail Page Figure B-19600 Compressor Flow Diagram Appendix B Flow DiagramAppendix B Flow Diagram Technical Inquiries Appendix C Troubleshooting ProceduresTroubleshooting the Compressor Compressor Remote Table C-1 Compressor Troubleshooting ProceduresAppendix a to contact CTI-CRYOGENICS Appendix D Schematic Figure D-19600 Motor Drive Compressor Schematic