Olicom 9600 manual Operation, Adjusting System Helium Pressure, Compressor Helium Static Charge

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9600 Compressor Installation, Operation, and Maintenance

CTI-CRYOGENICS

HELIX TECHNOLOGY CORPORATION

Section 4 - Operation

Adjusting System Helium Pressure

Your CTI-CRYOGENICS high vacuum pump system is comprised of several pressurized components i.e. compressor, flex lines, and cryopumps. Each component is charged with helium before shipment. After all cryopumps, helium lines, and manifolds are attached to the compressor, the system static helium charge pressure must be verified before system operation. Once the static helium system pressure has been verified, the system is ready for operation. After cooldown, the normal system operating pressure is recorded.

NOTE: The 9600 Compressor is designed for continuous operation and should remain ON even when the cryopumps are in a regeneration cycle.

Static Helium System Pressure Verification

The proper system static helium charge pressure is necessary so that the cryopumps operate at maximum performance as well as to assure that the compressor will operate below the maximum design motor winding temperature which will maximize the life of the compressor motor.

1.Make sure the Compressor and Cryopump(s) are OFF.

2.Make sure all system components are connected together as described in Section 3 - Installation.

3.Allow all system components to acclimate to a temperature between 60º F and 80º F (15.5º C - 26.6º C).

4.Read the compressor helium pressure gauge located on the com- pressor rear panel as shown in Figure 1-4. Compare the gauge reading to the appropriate 50/60 Hz line frequency value (depend- ing upon your system installation) indicated in Table 4-1.

Table 4-1: 9600 Compressor Helium Static Charge

Line Frequency

Helium Static Charge Pressure

 

 

60 Hz

240 - 250 psig (16.5 - 17.2 bars )

 

 

50 Hz

255 - 265 psig ( 17.6 -18.3 bars )

 

 

P/N 8040540

4-1

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Contents Compressor Installation, Operation, Maintenance Instructions 8040540 Rev 12/2004Helix Page Table of Contents Maintenance InstallationOperation Figures Tables Compressor Configurations 9600 Compressor DescriptionGeneral BenefitsSystem Documentation CTI-CRYOGENICS Helium Refrigeration System9600 Compressor Specifications DimensionsWeight Compressor WeightElectrical Input Specifications ElectricalCooling Water Specifications Cooling WaterGeneral Compressor Operating Specifications GeneralComponent Description 9600 Compressor Rear View Component LocationsPower on Indicator Power InletSystem Circuit Breaker Control Circuit BreakerReturn Gas Coupling Cooling Water OUTCryopump Electrical Outlet Cryopump Electrical Outlet Pin AssignmentsCryopump Power Phase Switch Compressor Remote ConnectorCompressor Remote Connector Pin Assignments Multiple On-Board Cryopump Connections9600 Compressor Connected to Multiple On-Board Cryopumps Multiple Cryo-Torr Cryopump Connections 9600 Compressor Connected to Multiple Cryo-Torr CryopumpsCTI-CRYOGENICS Unpacking and Inspection IntroductionShipping Carton Inspection Removal from Shipping CartonShipping Carton Contents Compressor InspectionCompressor Helium Static Pressure VerificationInstallation END Hard Water Lines Supply and Return Water Line ConnectionsFlexible Water Lines Power Cable Preparation Electrical Connections9600 Compressor Circuit Breaker Terminals Cover Removed Phase Check Proceed with Cryopump Power Phase Switch SettingCryopump Power Phase Switch Setting Connecting/Disconnecting Helium Flex LinesConnecting Disconnecting Single On-Board Cryopump Connections Single On-Board Cryopump ConnectionsSingle Cryo-Torr Cryopump Installation Single Cryo-Torr Cryopump ConnectionsHelium Line Connections Power Cable Connections Multiple Cryo-Torr Cryopump Connections CTI-CRYOGENICS Recommended Multiple Cryo-Torr Cryopump Installation Alternative Multiple Cryo-Torr Cryopump Installation Adjusting System Helium Pressure OperationStatic Helium System Pressure Verification 9600 Compressor Helium Static ChargeCompressor Operation Replacement of Helium Circuit Components CTI-CRYOGENICS Scheduled Maintenance MaintenanceSuggested Maintenance Equipment Adsorber Replacement Disconnecting Self Sealing CouplingsDate Reducing Helium Pressure 9600 Compressor Helium Pressure Control ComponentsIncreasing Helium Pressure Adding HeliumCTI-CRYOGENICS Mail Appendix a Customer Support InformationProduct Information Page Appendix B Flow Diagram Figure B-19600 Compressor Flow DiagramAppendix B Flow Diagram Troubleshooting the Compressor Appendix C Troubleshooting ProceduresTechnical Inquiries Table C-1 Compressor Troubleshooting Procedures Compressor RemoteAppendix a to contact CTI-CRYOGENICS Appendix D Schematic Figure D-19600 Motor Drive Compressor Schematic