Instructions
Important Safety Instructions
Part Nos., page
G3 Max Automatic Lubrication Pump
332305B
Contents
Part
Part / Model Numbers
2 Liter Models
4 Liter Models
Part
8 Liter Models
12 Liter Models
16 Liter Models
h g i j
Understanding the Model Number
k m n p
ELECTRIC SHOCK HAZARD
Warnings
EQUIPMENT MISUSE HAZARD
MOVING PARTS HAZARD
PLASTIC PARTS CLEANING SOLVENT HAZARD
SKIN INJECTION HAZARD
PRESSURIZED EQUIPMENT HAZARD
Grounding
Installation
Component Identification
Installation
Typical Installation
Divider Installations
Injector Installations
AUTOMATIC SYSTEM ACTIVATION HAZARD
Choosing an Installation Location
Fuses
System Configuration and Wiring
NOTICE
Alarm Relay Response
Alarm Output and Remote Illumination Response
1 second
Wiring and Installation Diagrams
Example Wiring Diagram
Power DIN AC - 15 foot: Part No. 16U790
Connector on Housing
Connector on Cable
Connector on Cable
Power DIN DC - 15 foot Part No. 16U790
Pin and Related Wire Color FIG.
Connector on Housing
Example Wiring Diagram
Power CPC DC -15foot Part No
Connector on Housing
Connector on Cable
Part No.: 126219: 20 ft 6.1 m
Power CPC DC - 5 Wire
Pin and Related Wire Color FIG.
Part No.: 126218: 15 ft 4.5 m
Inputs M12
Example Wiring Diagram
Sink NPN 2 or 3 wire
Source PNP 2 or 3 wire
Example Wiring Diagram
Connector on Housing
Pin-out
Vent Valve Outputs
Pin-out
Alarm Outputs
Connector on Housing
Example Wiring Diagram
Part No. 124300: Field Wireable Pin Out M12
Part No. 124333: Cable Pin Out M12 Wire Colors
Wire Colors
Wireable Connector
Wireable Connector
Part No. 124594: 4 Pin Eurofast Field
Part No. 124595: 5 Pin Eurofast Field
Pressure Relief Valves
Setup
Connecting to Auxiliary Fittings
Pressure Relief
No. Spacers
Setting Pump Outlet Volume
Loading Grease
Output Volume / Minute
Models without a follower plate
Changing Greases
Models with a follower plate
Priming
Filling Oil Unit
Quick Setup Guide
Quick Setup Guide
332305B
Control Panel Overview FIG.
Max Model Setup
Max Model Setup
Programming the Max Model
Powering Units With Controllers
Entering Setup Mode
Entering a PIN Code to Access Setup Mode
Enter the 2-digitDate
Setting the Real Time Clock
Enter the Year
Enter the Month
Programming ON Duration
Cycle C1, C2, C3 Setup
Examples
Pressure Control P1, P2, P3 Setup
Backup Time
Input Not Used
Programming Backup Time
ON Time
Programming ON Time
Machine Count
PUMP OFF / REST Setup
Backup Time
Programming Backup Time
OFF Time
Programming OFF Time
Prelube
Prelube Delay
Setting Prelube
Downloading Data
Storing Pump Program Settings to the Flash Drive
Uploading Pump Program Settings to the Pump
DMS Models Only
Viewing the UNIT DMS ID Number
System Event Log
Operation / Data Log
Sample System Event Log
Sample Error Log
Error Log
Common Error Log entries are listed below
Sample Functional Summary
Functional Summary
Number of Cycles
Operation / Data Log
332305B
Sample Technical Summary
Technical Summary
Advanced
Advanced Programming
Setting
Why Use This?
A1 - Setting Up PIN Code
Entering Advanced Setup
Selecting Advanced Setup Options
Entering a PIN Code for the First Time
A3 - Vent Valve Time
A2 - Low Level Alarm Time
Pump ON mode only
FIG. To set the Alarm Retry
A-4Alarm Retry
To set Vent Valve Time
A-5Active Alarm
ON OFF MM : SS HH : MM
A-7-Constant Alarm Output on Fault
ON OFF MM : SS HH : MM
Run Mode
Time Control
ON OFF MM : SS HH : MM
Pressure Control
Lubrication Mode Pump ON Controls
Cycle Control
ON OFF MM : SS HH : MM
ON OFF MM : SS HH : MM
Backup Time
ON OFF MM : SS HH : MM
FIG.
FIG. OFF Time
Backup Time
Machine Count
ON OFF MM : SS HH : MM
Venting
Additional Controls
Prelube / Prelube Delay
Prelube Delay
332305B
Manual Run Cycle
Fault / Warning Scenarios
Alarms
Cycle Pressure
Low Level Fault
Machine Count Fault
Cycle Pressure Fault
Motor Cur
Fault
Graco Customer Service
System
Tempera
USB Error
ture Warning
Cause
Troubleshooting
Problem
Solution
In an Injector System without sensor
Component
Maintenance
Required Maintenance
Frequency
15 13
Parts - 2 Liter Models
Follower Plate Models Only 4340a 44 42 41
40b Low Level Grease Models Only 35 57 271
Parts - 4 Liter and Larger Models
Part
Parts
Part
Description
BOARD, circuit, Max, models
RESERVOIR, 8 liter, grease
WASHER, low level, models
is not intended as a way to
Installation and Repair Kits
Pressure Relief Valves
Fuses
Technical Data
Dimensions
Option
Mounting Pattern
Option
Technical Data
Notes
Notes
332305B
Graco Information
Graco Standard Warranty