Troubleshooting
Troubleshooting
Problem | Cause | Solution | |
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Unit does not power on | Incorrect/loose wiring | Refer to Installation instructions, | |
| page 8. | ||
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| Tripped external fuse due to internal | Contact Graco Customer Service. | |
| component failure | ||
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Unit does not power on (DC models | Tripped external fuse due to pumping | Replace lubricant with pumpable | |
lubricant, rated for environmental | |||
only) | |||
weather | conditions and application. | ||
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| Replace fuse. | |
Unit does not power on (AC models | Tripped internal power supply fuse | Contact Graco Customer Service. | |
only) | due to power supply failure | ||
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| Maximum duty cycle is 33% (2 min- | Adhere to allowable duty cycle. Con- | |
Can’t set desired ON/OFF times | utes OFF for each minute ON) | tact Graco Customer Support if other | |
| duty cycles are required for applica- | ||
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| tion. | |
| Time entered was misinterpreted as | Verify the unit was programmed as | |
Unit is not operating based on the | MM:SS instead of HH:MM (or visa | intended, referencing programming | |
versa) | instructions. Note the dot designation | ||
time that was programmed | |||
| for hours, minutes, seconds on the | ||
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| top row of the display. | |
| Reservoir retaining tabs are cracked | Replace reservoir. | |
| or broken |
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Lubricant leaks past seal located on | Reservoir is being pressurized during | Ensure vent hole is not plugged. | |
filling |
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the bottom of the reservoir | If problem persists, contact Graco | ||
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| Customer Service or your local | |
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| Graco distributor for assistance. | |
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Unit not pumping during ON cycle, | Failed motor | Replace unit. | |
but controller lights and functions |
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| Air is trapped in the reservoir | Add grease following Loading | |
Follower plate is not going down | between the follower plate and lubri- | Grease instructions, page 24. Ensure | |
| cant | air is purged. | |
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Pump takes several minutes before it | Pumping | Add 1 stroke adjust spacer and | |
begins pumping at the highest pump | in cold weather | adjust lube cycle time to accommo- | |
volume setting (no stroke adjust |
| date the difference in pump volume | |
spacers installed) |
| per stroke. | |
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| Tripped internal, resettable fuse due | Verify sensor and manual run inputs | |
Dim display, unit is not operating | to internal component failure or sen- | have not created a short circuit condi- | |
| sor short circuit condition | tion. Cycle power. | |
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Unit indicates a cycle or pressure | The ON Time was not entered cor- | Refer to programming ON Time, | |
alarm before the lubrication cycle | rectly | pages 31 and 52. | |
could complete |
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62 | 332305B |