Troubleshooting

Troubleshooting

Problem

Cause

Solution

 

 

 

 

 

 

Unit does not power on

Incorrect/loose wiring

Refer to Installation instructions,

 

page 8.

 

 

 

 

 

 

Tripped external fuse due to internal

Contact Graco Customer Service.

 

component failure

 

 

 

 

 

Unit does not power on (DC models

Tripped external fuse due to pumping

Replace lubricant with pumpable

non-cold weather lubricant in cold

lubricant, rated for environmental

only)

weather -13°F (-25°C)

conditions and application.

 

 

 

Replace fuse.

Unit does not power on (AC models

Tripped internal power supply fuse

Contact Graco Customer Service.

only)

due to power supply failure

 

 

Maximum duty cycle is 33% (2 min-

Adhere to allowable duty cycle. Con-

Can’t set desired ON/OFF times

utes OFF for each minute ON)

tact Graco Customer Support if other

 

duty cycles are required for applica-

 

 

 

 

tion.

 

Time entered was misinterpreted as

Verify the unit was programmed as

Unit is not operating based on the

MM:SS instead of HH:MM (or visa

intended, referencing programming

versa)

instructions. Note the dot designation

time that was programmed

 

for hours, minutes, seconds on the

 

 

 

 

top row of the display.

 

Reservoir retaining tabs are cracked

Replace reservoir.

 

or broken

 

Lubricant leaks past seal located on

Reservoir is being pressurized during

Ensure vent hole is not plugged.

filling

 

the bottom of the reservoir

If problem persists, contact Graco

 

 

 

 

 

Customer Service or your local

 

 

Graco distributor for assistance.

 

 

 

Unit not pumping during ON cycle,

Failed motor

Replace unit.

but controller lights and functions

 

 

 

 

 

 

Air is trapped in the reservoir

Add grease following Loading

Follower plate is not going down

between the follower plate and lubri-

Grease instructions, page 24. Ensure

 

cant

air is purged.

 

 

 

Pump takes several minutes before it

Pumping non-cold weather lubricant

Add 1 stroke adjust spacer and

begins pumping at the highest pump

in cold weather -13°F (-25°C)

adjust lube cycle time to accommo-

volume setting (no stroke adjust

 

date the difference in pump volume

spacers installed)

 

per stroke.

 

 

 

 

Tripped internal, resettable fuse due

Verify sensor and manual run inputs

Dim display, unit is not operating

to internal component failure or sen-

have not created a short circuit condi-

 

sor short circuit condition

tion. Cycle power.

 

 

 

Unit indicates a cycle or pressure

The ON Time was not entered cor-

Refer to programming ON Time,

alarm before the lubrication cycle

rectly

pages 31 and 52.

could complete

 

 

 

 

 

62

332305B

Page 62
Image 62
Graco 332305B important safety instructions Troubleshooting, Problem Cause Solution