Manuals / Graco / Household Appliance / Heat Pump

Graco 332305B Warnings, Electric Shock Hazard, Equipment Misuse Hazard

Models: 332305B

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Warnings

Warnings

Warnings

The following warnings are for the setup, use, grounding, maintenance, and repair of this equipment. The exclama- tion point symbol alerts you to a general warning and the hazard symbol refers to procedure-specific risk. When these symbols appear in the body of this manual, refer back to these warnings. Additional, product-specific warnings may be found throughout the body of this manual where applicable.

WARNING

ELECTRIC SHOCK HAZARD

This equipment must be grounded. Improper grounding, setup, or usage of the system can cause electric shock.

• Turn off and disconnect power at main switch before disconnecting any cables and before servicing or installing equipment.

•Connect only to grounded power source.

•All electrical wiring must be done by a qualified electrician and comply with all local codes and regulations.

EQUIPMENT MISUSE HAZARD

Misuse can cause death or serious injury.

•Do not operate the unit when fatigued or under the influence of drugs or alcohol.

•Do not exceed the maximum working pressure or temperature rating of the lowest rated system component. See Technical Data in all equipment manuals.

•Use fluids and solvents that are compatible with equipment wetted parts. See Technical Data in all equipment manuals. Read fluid and solvent manufacturer’s warnings. For complete information about your material, request MSDS from distributor or retailer.

•Turn off all equipment and follow the Pressure Relief Procedure when equipment is not in use.

•Check equipment daily. Repair or replace worn or damaged parts immediately with genuine manufacturer’s replacement parts only.

•Do not alter or modify equipment. Alterations or modifications may void agency approvals and create safety hazards.

•Make sure all equipment is rated and approved for the environment in which you are using it.

•Use equipment only for its intended purpose. Call your distributor for information.

•Route hoses and cables away from traffic areas, sharp edges, moving parts, and hot surfaces.

•Do not kink or over bend hoses or use hoses to pull equipment.

•Keep children and animals away from work area.

•Comply with all applicable safety regulations.

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332305B

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Graco 332305B important safety instructions Warnings, Electric Shock Hazard, Equipment Misuse Hazard

Contents

G3 Max Automatic Lubrication Pump Important Safety InstructionsPart Nos., page InstructionsContents 332305B4 Liter Models Part / Model Numbers2 Liter Models Part16 Liter Models 8 Liter Models12 Liter Models PartUnderstanding the Model Number h g i jk m n p Warnings ELECTRIC SHOCK HAZARDEQUIPMENT MISUSE HAZARD PRESSURIZED EQUIPMENT HAZARD PLASTIC PARTS CLEANING SOLVENT HAZARDSKIN INJECTION HAZARD MOVING PARTS HAZARDInstallation GroundingComponent Identification Injector Installations Typical InstallationDivider Installations InstallationChoosing an Installation Location AUTOMATIC SYSTEM ACTIVATION HAZARDSystem Configuration and Wiring FusesNOTICE Alarm Output and Remote Illumination Response Alarm Relay Response1 second Wiring and Installation Diagrams Connector on Cable Power DIN AC - 15 foot: Part No. 16U790Connector on Housing Example Wiring DiagramConnector on Housing Power DIN DC - 15 foot Part No. 16U790Pin and Related Wire Color FIG. Connector on CableConnector on Cable Power CPC DC -15foot Part NoConnector on Housing Example Wiring DiagramPart No.: 126218: 15 ft 4.5 m Power CPC DC - 5 WirePin and Related Wire Color FIG. Part No.: 126219: 20 ft 6.1 mSource PNP 2 or 3 wire Example Wiring DiagramSink NPN 2 or 3 wire Inputs M12Vent Valve Outputs Connector on HousingPin-out Example Wiring DiagramExample Wiring Diagram Alarm OutputsConnector on Housing Pin-outPart No. 124333: Cable Pin Out M12 Wire Colors Part No. 124300: Field Wireable Pin Out M12Wire Colors Part No. 124595: 5 Pin Eurofast Field Wireable ConnectorPart No. 124594: 4 Pin Eurofast Field Wireable ConnectorPressure Relief SetupConnecting to Auxiliary Fittings Pressure Relief ValvesOutput Volume / Minute Setting Pump Outlet VolumeLoading Grease No. SpacersChanging Greases Models without a follower plateModels with a follower plate Filling Oil Unit PrimingQuick Setup Guide Quick Setup Guide332305B Max Model Setup Control Panel Overview FIG.Max Model Setup Entering a PIN Code to Access Setup Mode Powering Units With ControllersEntering Setup Mode Programming the Max ModelEnter the Month Setting the Real Time ClockEnter the Year Enter the 2-digitDateCycle C1, C2, C3 Setup Programming ON DurationInput Not Used Pressure Control P1, P2, P3 SetupBackup Time ExamplesON Time Programming Backup TimeProgramming ON Time PUMP OFF / REST Setup Machine CountBackup Time OFF Time Programming Backup TimeProgramming OFF Time Prelube Delay PrelubeSetting Prelube DMS Models Only Storing Pump Program Settings to the Flash DriveUploading Pump Program Settings to the Pump Downloading DataViewing the UNIT DMS ID Number Operation / Data Log System Event LogSample System Event Log Error Log Sample Error LogCommon Error Log entries are listed below Functional Summary Sample Functional SummaryOperation / Data Log Number of Cycles332305B Technical Summary Sample Technical SummaryWhy Use This? Advanced ProgrammingSetting AdvancedEntering a PIN Code for the First Time Entering Advanced SetupSelecting Advanced Setup Options A1 - Setting Up PIN CodeA2 - Low Level Alarm Time A3 - Vent Valve TimePump ON mode only A-4Alarm Retry FIG. To set the Alarm RetryTo set Vent Valve Time A-5Active Alarm A-7-Constant Alarm Output on Fault ON OFF MM : SS HH : MMON OFF MM : SS HH : MM Run ModeTime Control ON OFF MM : SS HH : MMON OFF MM : SS HH : MM Lubrication Mode Pump ON ControlsCycle Control Pressure ControlFIG. Backup TimeON OFF MM : SS HH : MM ON OFF MM : SS HH : MMON OFF MM : SS HH : MM Backup TimeMachine Count FIG. OFF TimePrelube Delay Additional ControlsPrelube / Prelube Delay VentingManual Run Cycle 332305BAlarms Fault / Warning ScenariosLow Level Fault Cycle PressureCycle Pressure Fault Machine Count FaultSystem FaultGraco Customer Service Motor CurUSB Error Temperature Warning Solution TroubleshootingProblem CauseIn an Injector System without sensor Frequency MaintenanceRequired Maintenance Component40b Low Level Grease Models Only 35 57 271 Parts - 2 Liter ModelsFollower Plate Models Only 4340a 44 42 41 15 13Parts - 4 Liter and Larger Models Description PartsPart PartBOARD, circuit, Max, models RESERVOIR, 8 liter, grease WASHER, low level, models Fuses Installation and Repair KitsPressure Relief Valves is not intended as a way toTechnical Data Dimensions Technical Data Mounting PatternOption OptionNotes Notes332305B Graco Standard Warranty Graco Information