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Graco 332305B Skin Injection Hazard, Pressurized Equipment Hazard, Moving Parts Hazard

Models: 332305B

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SKIN INJECTION HAZARD

Warnings

WARNING

SKIN INJECTION HAZARD

High-pressure fluid from dispensing device, hose leaks, or ruptured components will pierce skin. This may look like just a cut, but it is a serious injury that can result in amputation. Get immediate surgical treatment.

•Do not point dispensing device at anyone or at any part of the body.

•Do not put your hand over the fluid outlet.

•Do not stop or deflect leaks with your hand, body, glove, or rag.

•Follow the Pressure Relief Procedure when you stop dispensing and before cleaning, checking, or servicing equipment.

•Tighten all fluid connections before operating the equipment.

•Check hoses and couplings daily. Replace worn or damaged parts immediately.

PRESSURIZED EQUIPMENT HAZARD

Over-pressurization can result in equipment rupture and serious injury.

•A pressure relief valve is required at each pump outlet.

•Follow Pressure Relief Procedure in this manual before servicing.

PLASTIC PARTS CLEANING SOLVENT HAZARD

Many solvents can degrade plastic parts and cause them to fail, which could cause serious injury or property damage.

•Use only compatible water-based solvents to clean plastic structural or pressure-containing parts.

•See Technical Data in this and all other equipment instruction manuals. Read fluid and solvent manufacturer’s MSDSs and recommendations.

MOVING PARTS HAZARD

Moving parts can pinch, cut or amputate fingers and other body parts.

•Keep clear of moving parts.

•Do not operate equipment with protective guards or covers removed.

•Pressurized equipment can start without warning. Before checking, moving, or servicing equipment, follow the Pressure Relief Procedure and disconnect all power sources.

PERSONAL PROTECTIVE EQUIPMENT

Wear appropriate protective equipment when in the work area to help prevent serious injury, including eye injury, hearing loss, inhalation of toxic fumes, and burns. This protective equipment includes but is not limited to:

•Protective eyewear, and hearing protection.

•Respirators, protective clothing, and gloves as recommended by the fluid and solvent manufacturer

332305B

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Graco 332305B Skin Injection Hazard, Pressurized Equipment Hazard, Plastic Parts Cleaning Solvent Hazard

Contents

Instructions Important Safety InstructionsPart Nos., page G3 Max Automatic Lubrication Pump332305B ContentsPart Part / Model Numbers2 Liter Models 4 Liter ModelsPart 8 Liter Models12 Liter Models 16 Liter Modelsh g i j Understanding the Model Numberk m n p ELECTRIC SHOCK HAZARD WarningsEQUIPMENT MISUSE HAZARD MOVING PARTS HAZARD PLASTIC PARTS CLEANING SOLVENT HAZARDSKIN INJECTION HAZARD PRESSURIZED EQUIPMENT HAZARDGrounding InstallationComponent Identification Installation Typical InstallationDivider Installations Injector InstallationsAUTOMATIC SYSTEM ACTIVATION HAZARD Choosing an Installation LocationFuses System Configuration and WiringNOTICE Alarm Relay Response Alarm Output and Remote Illumination Response1 second Wiring and Installation Diagrams Example Wiring Diagram Power DIN AC - 15 foot: Part No. 16U790Connector on Housing Connector on CableConnector on Cable Power DIN DC - 15 foot Part No. 16U790Pin and Related Wire Color FIG. Connector on HousingExample Wiring Diagram Power CPC DC -15foot Part NoConnector on Housing Connector on CablePart No.: 126219: 20 ft 6.1 m Power CPC DC - 5 WirePin and Related Wire Color FIG. Part No.: 126218: 15 ft 4.5 mInputs M12 Example Wiring DiagramSink NPN 2 or 3 wire Source PNP 2 or 3 wireExample Wiring Diagram Connector on HousingPin-out Vent Valve OutputsPin-out Alarm OutputsConnector on Housing Example Wiring DiagramPart No. 124300: Field Wireable Pin Out M12 Part No. 124333: Cable Pin Out M12 Wire ColorsWire Colors Wireable Connector Wireable ConnectorPart No. 124594: 4 Pin Eurofast Field Part No. 124595: 5 Pin Eurofast FieldPressure Relief Valves SetupConnecting to Auxiliary Fittings Pressure ReliefNo. Spacers Setting Pump Outlet VolumeLoading Grease Output Volume / MinuteModels without a follower plate Changing GreasesModels with a follower plate Priming Filling Oil UnitQuick Setup Guide Quick Setup Guide332305B Control Panel Overview FIG. Max Model SetupMax Model Setup Programming the Max Model Powering Units With ControllersEntering Setup Mode Entering a PIN Code to Access Setup ModeEnter the 2-digitDate Setting the Real Time ClockEnter the Year Enter the MonthProgramming ON Duration Cycle C1, C2, C3 SetupExamples Pressure Control P1, P2, P3 SetupBackup Time Input Not UsedProgramming Backup Time ON TimeProgramming ON Time Machine Count PUMP OFF / REST SetupBackup Time Programming Backup Time OFF TimeProgramming OFF Time Prelube Prelube DelaySetting Prelube Downloading Data Storing Pump Program Settings to the Flash DriveUploading Pump Program Settings to the Pump DMS Models OnlyViewing the UNIT DMS ID Number System Event Log Operation / Data LogSample System Event Log Sample Error Log Error LogCommon Error Log entries are listed below Sample Functional Summary Functional SummaryNumber of Cycles Operation / Data Log332305B Sample Technical Summary Technical SummaryAdvanced Advanced ProgrammingSetting Why Use This?A1 - Setting Up PIN Code Entering Advanced SetupSelecting Advanced Setup Options Entering a PIN Code for the First TimeA3 - Vent Valve Time A2 - Low Level Alarm TimePump ON mode only FIG. To set the Alarm Retry A-4Alarm RetryTo set Vent Valve Time A-5Active Alarm ON OFF MM : SS HH : MM A-7-Constant Alarm Output on FaultON OFF MM : SS HH : MM Run ModeTime Control ON OFF MM : SS HH : MMPressure Control Lubrication Mode Pump ON ControlsCycle Control ON OFF MM : SS HH : MMON OFF MM : SS HH : MM Backup TimeON OFF MM : SS HH : MM FIG.FIG. OFF Time Backup TimeMachine Count ON OFF MM : SS HH : MMVenting Additional ControlsPrelube / Prelube Delay Prelube Delay332305B Manual Run CycleFault / Warning Scenarios AlarmsCycle Pressure Low Level FaultMachine Count Fault Cycle Pressure FaultMotor Cur FaultGraco Customer Service SystemTempera USB Errorture Warning Cause TroubleshootingProblem SolutionIn an Injector System without sensor Component MaintenanceRequired Maintenance Frequency15 13 Parts - 2 Liter ModelsFollower Plate Models Only 4340a 44 42 41 40b Low Level Grease Models Only 35 57 271Parts - 4 Liter and Larger Models Part PartsPart DescriptionBOARD, circuit, Max, models RESERVOIR, 8 liter, grease WASHER, low level, models is not intended as a way to Installation and Repair KitsPressure Relief Valves FusesTechnical Data Dimensions Option Mounting PatternOption Technical DataNotes Notes332305B Graco Information Graco Standard Warranty