Manuals / Graco / Household Appliance / Heat Pump

Graco 332305B important safety instructions In an Injector System without sensor

Models: 332305B

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Troubleshooting

	Problem	Cause	Solution


	In an Injector System without sensor	Vent valve time needs to be config-	Refer to Advanced Programming to
	feedback, unit does not vent properly	ured	set ON Time, page 45.
		Faulty cycle/pressure wiring connec-	Unplug cycle/pressure cables from
	Display acts erratically	tion to unit	G3. Plug cables in one at a time to
			identify the faulty connection.
	USB Error 00	Flash drive was removed during	Keep the flash drive plugged in until
	USB Error 00	operation	the unit has completed the operation.
		operation	the unit has completed the operation.
		Flash drive unable to mount (initial-	• Unplug the flash drive and
		ize)	re-install.
			• Cycle power and re-install the
			flash drive.
	USB Error 07		• Retry using a different flash
			drive.
			If any of the above do not rectify the
			error, contact Graco Customer Ser-
			vice.
		Pump program setting file not found	Verify that the pump program setting
			folder structure and file are stored
	USB Error 11		correctly on the flash drive. See Stor-
			ing Pump Program Settings to the
			Flash Drive, page 37 for instructions.
		Pump program settings directory not	Verify that the pump program setting
		found.	folder structure and file are stored
	USB Error 12		correctly on the flash drive. See Stor-
			ing Pump Program Settings to the
			Flash Drive, page 37 for instructions.
		Bad pump program settings file	The pump programs settings file is
			corrupt. Restore file to the flash drive.
	USB Error 13		See Storing Pump Program Settings
			to the Flash Drive, page 37 for
			instructions.
			The following operations can be
			attempted if another error occurs
			using the USB.
			• Unplug the flash drive and rein-
			stall.
	All other USB errors		• Cycle power and re-install the
	All other USB errors		flash drive.
			flash drive.
			• Retry using a different flash
			drive.
			If any of the above do not rectify the
			error, contact Graco Customer Ser-
			vice.

332305B

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Graco 332305B important safety instructions In an Injector System without sensor

Contents

Instructions Important Safety InstructionsPart Nos., page G3 Max Automatic Lubrication Pump332305B ContentsPart Part / Model Numbers2 Liter Models 4 Liter ModelsPart 8 Liter Models12 Liter Models 16 Liter ModelsUnderstanding the Model Number h g i jk m n p Warnings ELECTRIC SHOCK HAZARDEQUIPMENT MISUSE HAZARD MOVING PARTS HAZARD PLASTIC PARTS CLEANING SOLVENT HAZARDSKIN INJECTION HAZARD PRESSURIZED EQUIPMENT HAZARDInstallation GroundingComponent Identification Installation Typical InstallationDivider Installations Injector InstallationsAUTOMATIC SYSTEM ACTIVATION HAZARD Choosing an Installation LocationSystem Configuration and Wiring FusesNOTICE Alarm Output and Remote Illumination Response Alarm Relay Response1 second Wiring and Installation Diagrams Example Wiring Diagram Power DIN AC - 15 foot: Part No. 16U790Connector on Housing Connector on CableConnector on Cable Power DIN DC - 15 foot Part No. 16U790Pin and Related Wire Color FIG. Connector on HousingExample Wiring Diagram Power CPC DC -15foot Part NoConnector on Housing Connector on CablePart No.: 126219: 20 ft 6.1 m Power CPC DC - 5 WirePin and Related Wire Color FIG. Part No.: 126218: 15 ft 4.5 mInputs M12 Example Wiring DiagramSink NPN 2 or 3 wire Source PNP 2 or 3 wireExample Wiring Diagram Connector on HousingPin-out Vent Valve OutputsPin-out Alarm OutputsConnector on Housing Example Wiring DiagramPart No. 124333: Cable Pin Out M12 Wire Colors Part No. 124300: Field Wireable Pin Out M12Wire Colors Wireable Connector Wireable ConnectorPart No. 124594: 4 Pin Eurofast Field Part No. 124595: 5 Pin Eurofast FieldPressure Relief Valves SetupConnecting to Auxiliary Fittings Pressure ReliefNo. Spacers Setting Pump Outlet VolumeLoading Grease Output Volume / MinuteChanging Greases Models without a follower plateModels with a follower plate Priming Filling Oil UnitQuick Setup Guide Quick Setup Guide332305B Max Model Setup Control Panel Overview FIG.Max Model Setup Programming the Max Model Powering Units With ControllersEntering Setup Mode Entering a PIN Code to Access Setup ModeEnter the 2-digitDate Setting the Real Time ClockEnter the Year Enter the MonthProgramming ON Duration Cycle C1, C2, C3 SetupExamples Pressure Control P1, P2, P3 SetupBackup Time Input Not UsedON Time Programming Backup TimeProgramming ON Time PUMP OFF / REST Setup Machine CountBackup Time OFF Time Programming Backup TimeProgramming OFF Time Prelube Delay PrelubeSetting Prelube Downloading Data Storing Pump Program Settings to the Flash DriveUploading Pump Program Settings to the Pump DMS Models OnlyViewing the UNIT DMS ID Number Operation / Data Log System Event LogSample System Event Log Sample Error Log Error LogCommon Error Log entries are listed below Sample Functional Summary Functional SummaryOperation / Data Log Number of Cycles332305B Sample Technical Summary Technical SummaryAdvanced Advanced ProgrammingSetting Why Use This?A1 - Setting Up PIN Code Entering Advanced SetupSelecting Advanced Setup Options Entering a PIN Code for the First TimeA2 - Low Level Alarm Time A3 - Vent Valve TimePump ON mode only A-4Alarm Retry FIG. To set the Alarm RetryTo set Vent Valve Time A-5Active Alarm ON OFF MM : SS HH : MM A-7-Constant Alarm Output on FaultON OFF MM : SS HH : MM Run ModeTime Control ON OFF MM : SS HH : MMPressure Control Lubrication Mode Pump ON ControlsCycle Control ON OFF MM : SS HH : MMON OFF MM : SS HH : MM Backup TimeON OFF MM : SS HH : MM FIG.FIG. OFF Time Backup TimeMachine Count ON OFF MM : SS HH : MMVenting Additional ControlsPrelube / Prelube Delay Prelube Delay332305B Manual Run CycleFault / Warning Scenarios AlarmsCycle Pressure Low Level FaultMachine Count Fault Cycle Pressure FaultMotor Cur FaultGraco Customer Service SystemUSB Error Temperature Warning Cause TroubleshootingProblem SolutionIn an Injector System without sensor Component MaintenanceRequired Maintenance Frequency15 13 Parts - 2 Liter ModelsFollower Plate Models Only 4340a 44 42 41 40b Low Level Grease Models Only 35 57 271Parts - 4 Liter and Larger Models Part PartsPart DescriptionBOARD, circuit, Max, models RESERVOIR, 8 liter, grease WASHER, low level, models is not intended as a way to Installation and Repair KitsPressure Relief Valves FusesTechnical Data Dimensions Option Mounting PatternOption Technical DataNotes Notes332305B Graco Information Graco Standard Warranty