G3 Max Automatic Lubrication Pump
Important Safety Instructions
Part Nos., page
Instructions
Contents
332305B
4 Liter Models
Part / Model Numbers
2 Liter Models
Part
16 Liter Models
8 Liter Models
12 Liter Models
Part
h g i j
Understanding the Model Number
k m n p
ELECTRIC SHOCK HAZARD
Warnings
EQUIPMENT MISUSE HAZARD
PRESSURIZED EQUIPMENT HAZARD
PLASTIC PARTS CLEANING SOLVENT HAZARD
SKIN INJECTION HAZARD
MOVING PARTS HAZARD
Grounding
Installation
Component Identification
Injector Installations
Typical Installation
Divider Installations
Installation
Choosing an Installation Location
AUTOMATIC SYSTEM ACTIVATION HAZARD
Fuses
System Configuration and Wiring
NOTICE
Alarm Relay Response
Alarm Output and Remote Illumination Response
1 second
Wiring and Installation Diagrams
Connector on Cable
Power DIN AC - 15 foot: Part No. 16U790
Connector on Housing
Example Wiring Diagram
Connector on Housing
Power DIN DC - 15 foot Part No. 16U790
Pin and Related Wire Color FIG.
Connector on Cable
Connector on Cable
Power CPC DC -15foot Part No
Connector on Housing
Example Wiring Diagram
Part No.: 126218: 15 ft 4.5 m
Power CPC DC - 5 Wire
Pin and Related Wire Color FIG.
Part No.: 126219: 20 ft 6.1 m
Source PNP 2 or 3 wire
Example Wiring Diagram
Sink NPN 2 or 3 wire
Inputs M12
Vent Valve Outputs
Connector on Housing
Pin-out
Example Wiring Diagram
Example Wiring Diagram
Alarm Outputs
Connector on Housing
Pin-out
Part No. 124300: Field Wireable Pin Out M12
Part No. 124333: Cable Pin Out M12 Wire Colors
Wire Colors
Part No. 124595: 5 Pin Eurofast Field
Wireable Connector
Part No. 124594: 4 Pin Eurofast Field
Wireable Connector
Pressure Relief
Setup
Connecting to Auxiliary Fittings
Pressure Relief Valves
Output Volume / Minute
Setting Pump Outlet Volume
Loading Grease
No. Spacers
Models without a follower plate
Changing Greases
Models with a follower plate
Filling Oil Unit
Priming
Quick Setup Guide
Quick Setup Guide
332305B
Control Panel Overview FIG.
Max Model Setup
Max Model Setup
Entering a PIN Code to Access Setup Mode
Powering Units With Controllers
Entering Setup Mode
Programming the Max Model
Enter the Month
Setting the Real Time Clock
Enter the Year
Enter the 2-digitDate
Cycle C1, C2, C3 Setup
Programming ON Duration
Input Not Used
Pressure Control P1, P2, P3 Setup
Backup Time
Examples
Programming Backup Time
ON Time
Programming ON Time
Machine Count
PUMP OFF / REST Setup
Backup Time
Programming Backup Time
OFF Time
Programming OFF Time
Prelube
Prelube Delay
Setting Prelube
DMS Models Only
Storing Pump Program Settings to the Flash Drive
Uploading Pump Program Settings to the Pump
Downloading Data
Viewing the UNIT DMS ID Number
System Event Log
Operation / Data Log
Sample System Event Log
Error Log
Sample Error Log
Common Error Log entries are listed below
Functional Summary
Sample Functional Summary
Number of Cycles
Operation / Data Log
332305B
Technical Summary
Sample Technical Summary
Why Use This?
Advanced Programming
Setting
Advanced
Entering a PIN Code for the First Time
Entering Advanced Setup
Selecting Advanced Setup Options
A1 - Setting Up PIN Code
A3 - Vent Valve Time
A2 - Low Level Alarm Time
Pump ON mode only
FIG. To set the Alarm Retry
A-4Alarm Retry
To set Vent Valve Time
A-5Active Alarm
A-7-Constant Alarm Output on Fault
ON OFF MM : SS HH : MM
ON OFF MM : SS HH : MM
Run Mode
Time Control
ON OFF MM : SS HH : MM
ON OFF MM : SS HH : MM
Lubrication Mode Pump ON Controls
Cycle Control
Pressure Control
FIG.
Backup Time
ON OFF MM : SS HH : MM
ON OFF MM : SS HH : MM
ON OFF MM : SS HH : MM
Backup Time
Machine Count
FIG. OFF Time
Prelube Delay
Additional Controls
Prelube / Prelube Delay
Venting
Manual Run Cycle
332305B
Alarms
Fault / Warning Scenarios
Low Level Fault
Cycle Pressure
Cycle Pressure Fault
Machine Count Fault
System
Fault
Graco Customer Service
Motor Cur
Tempera
USB Error
ture Warning
Solution
Troubleshooting
Problem
Cause
In an Injector System without sensor
Frequency
Maintenance
Required Maintenance
Component
40b Low Level Grease Models Only 35 57 271
Parts - 2 Liter Models
Follower Plate Models Only 4340a 44 42 41
15 13
Parts - 4 Liter and Larger Models
Description
Parts
Part
Part
BOARD, circuit, Max, models
RESERVOIR, 8 liter, grease
WASHER, low level, models
Fuses
Installation and Repair Kits
Pressure Relief Valves
is not intended as a way to
Technical Data
Dimensions
Technical Data
Mounting Pattern
Option
Option
Notes
Notes
332305B
Graco Standard Warranty
Graco Information