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Teledyne Internal Layouts, M102E/M501 TRS, Getting Started, 1 M102E Internal Layout, Rev A1

Models: 102E

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M102E/M501 TRS

GETTING STARTED

(Addendum to M101E Manual - P/N 04740 Rev A)

3.3. Internal Layouts

Figures 3-1 & 3-3 supersede Figure 3-9 of the M101E Manual - P/N 04740 Rev A.

	Particulate Filter			IZS Permeation Tube and Oven
	Particulate Filter				(Option)	Span/Cal Valves
					(Option)
	UV Source Lap
	UV Source Lap			PMT Cooling System		(Option)
		PMT Preamp PCA				(Option)
						PC/104 Card
Front Panel
			PMT Housing


						Rear Panel
Reaction Cell
Hydrocarbon Scrubber						Mother
Hidden from view beneath						Board
Reaction Cell

Vacuum

Manifold

UV Lamp

Power Supply

ON/OFF

SWITCH

Pump Assy	230VAC		PS1
Pump Assy	Transformer Relay Board	PS2	PS1
	Transformer Relay Board	PS2	(+5 VDC; ±15VDC)
	(Option)	(+12 VDC)	(+5 VDC; ±15VDC)
	(Option)	(+12 VDC)
Figure 3-1: M102E Internal Layout
	Converter Tube Cover
Temperature	Converter Heater located	Converter Tube
Controller	underneath Cover

Alarm

Outputs

ON/OFF	230VAC	SO2	Converter Heater
ON/OFF	Transformer	SO2	Control Relay
SWITCH	Transformer	Scrubber	Control Relay
SWITCH	(Option)	Scrubber
	(Option)
	Figure 3-2: M501-TRS Internal Layout

05514 Rev A1			7

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Teledyne Internal Layouts, M102E/M501 TRS, Getting Started, 1 M102E Internal Layout, 2 M501-TRS Internal Layout, Rev A1

Contents

MODEL 501 TRS THERMAL CONVERTER MODEL 102E TOTAL REDUCED SULFUR ANALYZERADDENDUM TO MODEL 101E OPERATORS MANUAL withPage M102E/M501 TRS TABLE OF CONTENTS05514 Rev A1 Addendum to M101E Manual - P/N 04740 Rev A8. INSTRUMENT MAINTENANCE LIST OF APPENDICES10. TROUBLESHOOTING & REPAIR M102E/M501 TRSLIST OF TABLES LIST OF FIGURESM102E/M501 TRS PREFACEPage corner of the display any time the instrument is in SETUP mode 1. PREFACEM102E/M501 TRS PREFACE1.1. Reference Numbering convention User NotesM102E/M501 TRS PREFACE2.1. Specifications 2. SPECIFICATIONS, APPROVALS AND WARRANTY2.1.1. M501-TRS Specifications 2.2. EPA Equivalency DesignationSPECIFICATIONS, APPROVALS AND WARRANTY 2.3. CE Mark ComplianceUser Notes M102E/M501 TRS3.1. Unpacking the M102E 3. GETTING STARTED3.2. Unpacking the M501-TRS Never disconnect electronic circuit boards, wiring harnesses orthe maximum operating temperature specification for the M102E 40C 3.2.1. M501-TRS Ventilation ClearanceM102E/M501 TRS GETTING STARTEDM102E/M501 TRS 3.3. Internal LayoutsGETTING STARTED Figure 3-1 M102E Internal LayoutTable 3-1 TRS - SO2 Switching Valve Operating Modes 3.4. Internal Pneumatic Flow of the M102E & the M501-TRSM102E/M501 TRS GETTING STARTEDAlarm Output 3.5. Rear Panel Layout for the M102E & M501-TRSM102E/M501 TRS GETTING STARTED3.6.1. Electrical Connections 3.6. Initial Setup3.6.1.1. M102E Analog Output Connections Figure 3-6 Analog Output Connector3.6.2. Pneumatic Connections 3.6.1.2. M501-TRS Alarm Output ConnectionsM102E PNEMATIC CONNECTERS M501-TRS PNEMATIC CONNECTERS102E MODELMODEL 102EGETTING STARTED M102E/M501 TRSThe exhaust from the instrument needs to be vented outside the SPAN GASM102E/M501 TRS 3.6.2.1. Connections with Internal Valve Options InstalledGETTING STARTED ZERO AIR102E MODELM102E/M501 TRS GETTING STARTED102E MODELMODEL 102E3.7.1. Startup / Warm Up of the M102E 3.7. Initial Operation3.7.2. Functional Check of the M102E M102E/M501 TRS3.7.3. Startup / Warm Up of the M501-TRS High Alarm LED Low Alarm LEDFigure 3-12 M501-TRS Temperature Controller Startup M102E/M501 TRSUser Notes 3.8. Initial CalibrationM102E/M501 TRS GETTING STARTEDPage 4.1. Rack Mount Kits Options 20a, 20b, 21, 22 4. OPTIONAL HARDWARE AND SOFTWARE4.2. Calibration Valves Options M102E/M501 TRSOPTIONAL HARDWARE AND SOFTWARE M102E/M501 TRSM102E INSTRUMENT CHASSIS Zero/Span Valve Operating StatesOPTIONAL HARDWARE AND SOFTWARE M102E/M501 TRSM102E INSTRUMENT CHASSIS Table 4-2 IZS Valve Operating States4.3.1. Printed Manuals P/N 4.3. Additional Manuals4.3.2. Addendum on CD Part number User Notes5. M102E OPERATING INSTRUCTIONS 5.1.1. M102E Analog Output SignalsFigure 5-1 Analog Output Connector Key M102E/M501 TRS5.1.2. Setting the M102E Gas Measurement Mode 5.2. SETUP - DIAG Using the Diagnostics Functions5.2.1. M102E Analog I/O Configuration M102E/M501 TRS5.2.2. M102E Test Channel Output 5.3. SETUP - COMM Setting Up the M102E’s Communication Ports5.3.1. M102E ID Code 5.3.2. M102E Ethernet Host Name5.4.1. Control Inputs 5.4. Remote Operation of the AnalyzerCONTROL IN ZERO5 VDC Power Supply 5.4.2. Using the M102E with a Hessen Protocol Network5.4.2.1. M102E Hessen Protocol Gas ID List SPANTable 5-6 Default Hessen Status Bit Assignments 5.4.2.2. Setting Hessen Protocol Status FlagsUser Notes M102E/M501 TRS6.1. Basic M501-TRS Controls 6. M501-TRS OPERATING INSTRUCTIONSDO NOT OPERATE WITHOUT THE COVER OF THE M501TS CONVERTER INSTALLED OVEN TEMPERATURE WILL NOT REGULATE PROPERLY WITHOUT THETable 6-1 M501-TRS Temperature Controls and Definitions 6.2. To Display The Current TemperatureM102E/M501 TRS M501-TRS OPERATING INSTRUCTIONSDO NOT SET THE TEMPERATURE HIGHER THAN 1050OC 6.3. To Manually Adjust the Converter Oven TemperatureM102E/M501 TRS M501-TRS OPERATING INSTRUCTIONS6.4.1. Initiating the Autotune Process 6.4. Autotune the Temperature Controllerhas reached a stable, constant temperature M102E/M501 TRS6.4.2. Aborting the Autotune Process 6.5. M501TRS Alarm Relay Adjustmentnecessary to repeat the autotune procedure M102E/M501 TRSPage USER NOTES 7. CALIBRATION PROCEDURES7.1. M102E Calibration 7.2. M501-TRS CalibrationPage INSTRUMENT MAINTENANCE 8. INSTRUMENT MAINTENANCEM102E/M501 TRS 05514 Rev A18.1.1.1. Predicting When the SO2 Scrubber Should Be Replaced 8.1. Additional and Updated Maintenance Procedures8.1.1. Maintaining the SO2 Scrubber INSTRUMENT MAINTENANCE8.1.1.3. Changing the SO2 Scrubber Material 8.1.1.2. Checking the Function of the SO2 ScrubberINSTRUMENT MAINTENANCE User NotesPage 9.1. Measurement Principle 9. THEORY OF OPERATION9.1.1. TRS Conversion 9.1.2. SO2 Ultraviolet FluorescenceSO2 * ⎯⎯→ SO2 + hv330nm SO2 + hv214nm ⎯⎯Ia⎯→ SO2Ia = I0 1 − exp− axSO2 M102E/M501 TRSM102E/M501 TRS F = kSO2kSO2 * ⎯⎯F⎯→ SO2 + hv330nm THEORY OF OPERATION9.3. Pneumatic Operation 9.2. The UV Light Path9.2.1. UV Lamp Shutter & PMT Offset 9.3.1. Sample gas Flow9.4. Electronic Operation PMT HOUSING9.4.1. Sensor Module SAMPLE CHAMBERUV Lamp9.4.1.2. Sample Chamber Heating Circuit 9.4.1.1. Sample ChamberSample Air Housing Outlet O-Ring O-Ring Seal Seal M102E/M501 TRS9.4.2. M501-TRS electronics 9.4.2.1. Thermal SwitchHEATER P-I-D CONTROLLERUser Notes 9.4.2.2. Temperature Alarms and Alarm OutputM102E/M501 TRS THEORY OF OPERATION10.1.1. Fault Diagnosis with Warning Messages 10. TROUBLESHOOTING & REPAIR10.1.1.2. M501-TRS Error Codes 10.1.1.1. M102E Warning MessagesTROUBLESHOOTING & REPAIR 10.1.2. Fault Diagnosis with Test FunctionsM102E/M501 TRS Table 10-2 Test Functions - Possible Causes for Out-Of-Range Values10.3. Other Performance Problems 10.2. M501-TRS Trouble shooting10.2.1. TRS Converter Not Heating 10.3.1. Excessive noise10.4.1. Checking the Efficiency of the M501-TRS SO2 Scrubber 10.4. Subsystem Checkout10.4.2. Checking the Efficiency of the M501-TRS TRS Æ SO2 Converter TROUBLESHOOTING & REPAIR10.5.1. UV Lamp Adjustment and/or Replacement 10.5. Additional Repair ProceduresTROUBLESHOOTING & REPAIR M102E/M501 TRSTROUBLESHOOTING & REPAIR 10.5.1.1. Adjusting the UV Lamp Peaking the LampALWAYS wear UV-Protective, Safety Glasses when working with the UV Lamp AssemblyTROUBLESHOOTING & REPAIR 10.5.1.2. Replacing the UV LampFigure 10-1 Shutter Assembly - Exploded View M102E/M501 TRSTROUBLESHOOTING & REPAIR 10.5.2. Replacing the UV filter/lensFigure 10-2 Disassembling the Shutter Assembly M102E/M501 TRSTROUBLESHOOTING & REPAIR 10.5.3. Replacing the PMT, HVPS or TECFigure 10-3 PMT Assembly - Exploded View M102E/M501 TRS3. Remove the reaction cell assembly TROUBLESHOOTING & REPAIRM102E/M501 TRS 05514 Rev A1TROUBLESHOOTING & REPAIR 10.5.4. M102E PMT Hardware Calibration FACTORY CALM102E/M501 TRS 05514 Rev A1M102E/M501 TRS TROUBLESHOOTING & REPAIR6. Locate the Preamp board see Figure Figure 10-4 Pre-Amplifier Board LayoutTROUBLESHOOTING & REPAIR 10.5.5. Replacing the TRS Converter Heating TubeIf a reporting range other than 500 ppb is used in this procedure Adjust the PMT until NORM PMT equals 1280 mV ± 10 mVTROUBLESHOOTING & REPAIR 10.6. Manually Programming the M501-TRS Temperature ControllerThe ceramic bobbins at each end of the heater assembly are fragile altered, except for temperature set pointTROUBLESHOOTING & REPAIR 10.6.1. Temperature Controller Primary Menu ParametersM102E/M501 TRS 115V/60Hz with a set value of 1000CTable 10-3 - Temperature Controller - Primary Parameter Settings TROUBLESHOOTING & REPAIRM102E/M501 TRS 05514 Rev A1TROUBLESHOOTING & REPAIR 10.7. Technical AssistanceTable 10-4 - Temperature Controller - Primary Parameter Settings M102E/M501 TRSUser Notes TROUBLESHOOTING & REPAIRM102E/M501 TRS 05514 Rev A1APPENDIX A-2 Model 102E Setup Variables Available Via Serial I/O APPENDIX A - Version Specific Software DocumentationAPPENDIX A-4 Model 102E Signal I/O Definitions M102E/M501 TRS APPENDIX A - Version Specific Software DocumentationENTER SETUP PASS SETUPAPPENDIX A-1 M102E Software Menu Trees, Revision A.2 APPENDIX A-1 M102E Software Menu Trees, Revision A.2 SAMPLETEST SAMPLEMSG 1,2 CLR 1,3SO2, 111, REPORTED ACAL1TR2, 112, REPORTED Figure A-4 Secondary Setup Menu DIAG SAMPLE ENTER SETUP PASSAPPENDIX A-1 M102E Software Menu Trees, Revision A.2 DIAGDeleted Setup Variables for M102E Software Revision A.2 APPENDIX A-2 Setup Variables For Serial I/O, Revision A.2Table A-2 05515 Rev A.2M102E/M501 TRS setting of STABILFREQ and STABILSAMPLESAPPENDIX A-3 Warnings and Test Functions, Revision A.2 Table A-4 Warning Messages deleted from M102 Software Revision A.2APPENDIX A-4 M102E Signal I/O Definitions, Revision A.2M102E/M501 TRS APPENDIX A-4 M102E Signal I/O Definitions, Revision A.2Rear board primary MUX analog inputs 05515 Rev A.2M102E/M501 TRS User NotesAPPENDIX A-5 M102E iDAS Functions, Revision A.2 05515 Rev A.2A-10 M102E/M501 TRS05515 Rev A.2 APPENDIX A-5 M102E iDAS Functions, Revision A.2APPENDIX B - M102E Spare Parts List APPENDIX B - M102E Spare Parts ListTable B-1 M102E Spare Parts List M102E/M501 TRSM102E/M501 TRS APPENDIX B - M102E Spare Parts List05516 Rev A Addendum to M101E Manual - P/N 04740 Rev AM102E/M501 TRS Warranty/Repair Questionnaire Model 102ETELEDYNE INSTRUMENTSM102E/M501 TRS Warranty/Repair Questionnaire Model 102ETELEDYNE INSTRUMENTSAPPENDIX D - ELECTRONIC SCHEMATICS APPENDIX D - ELECTRONIC SCHEMATICSTable D-1 List of Included Electronic Schematics USER NOTESUser Notes APPENDIX D - ELECTRONIC SCHEMATICSM102E/M501 TRS 05518 Rev A

3.3. Internal Layouts

Figure 3-1: M102E Internal Layout

Figure 3-2: M501-TRS Internal Layout