MODEL 501 TRS THERMAL CONVERTER
MODEL 102E TOTAL REDUCED SULFUR ANALYZER
ADDENDUM TO MODEL 101E OPERATORS MANUAL
with
Page
M102E/M501 TRS
TABLE OF CONTENTS
05514 Rev A1
Addendum to M101E Manual - P/N 04740 Rev A
8. INSTRUMENT MAINTENANCE
LIST OF APPENDICES
10. TROUBLESHOOTING & REPAIR
9. THEORY OF OPERATION
LIST OF FIGURES
LIST OF TABLES
PREFACE
Page
corner of the display any time the instrument is in SETUP mode
1. PREFACE
1.1. Reference Numbering convention
User Notes
2.1. Specifications
2. SPECIFICATIONS, APPROVALS AND WARRANTY
2.1.1. M501-TRS Specifications
2.2. EPA Equivalency Designation
2.3. CE Mark Compliance
3.1. Unpacking the M102E
3. GETTING STARTED
3.2. Unpacking the M501-TRS
Never disconnect electronic circuit boards, wiring harnesses or
3.2.1. M501-TRS Ventilation Clearance
that the rack/enclosure itself is adequately ventilated
the maximum operating temperature specification for the M102E 40C
3.3. Internal Layouts
Figure 3-1 M102E Internal Layout
Figure 3-2 M501-TRS Internal Layout
Table 3-1 TRS - SO2 Switching Valve Operating Modes
3.4. Internal Pneumatic Flow of the M102E & the M501-TRS
M102E INSTRUMENT CHASSIS
M501
Alarm Output
3.5. Rear Panel Layout for the M102E & M501-TRS
Figure 3-4 M102E Rear Panel Layout
5 Amp
3.6.1. Electrical Connections
3.6. Initial Setup
3.6.1.1. M102E Analog Output Connections
Figure 3-6 Analog Output Connector
3.6.2. Pneumatic Connections
3.6.1.2. M501-TRS Alarm Output Connections
M102E PNEMATIC CONNECTERS
M501-TRS PNEMATIC CONNECTERS
102E
MODEL
SPAN GAS
The exhaust from the instrument needs to be vented outside the
ZERO AIR
3.6.2.1. Connections with Internal Valve Options Installed
Gas Dilution Calibrator
VENT
VENT if input is pressurized
Valve Option
Option
3.7.1. Startup / Warm Up of the M102E
3.7. Initial Operation
3.7.2. Functional Check of the M102E
Possible Warning Messages at Start-Up
3.7.3. Startup / Warm Up of the M501-TRS
High Alarm LED Low Alarm LED
Process Variable
Display area
3.8. Initial Calibration
Page
4.1. Rack Mount Kits Options 20a, 20b, 21, 22
4. OPTIONAL HARDWARE AND SOFTWARE
4.2. Calibration Valves Options
OPTIONAL HARDWARE AND SOFTWARE
Zero/Span Valve Operating States
Table 4-2 IZS Valve Operating States
M102E INSTRUMENT CHASSIS
4.3. Additional Manuals
4.3.1. Printed Manuals P/N
4.3.2. Addendum on CD Part number
5. M102E OPERATING INSTRUCTIONS
5.1.1. M102E Analog Output Signals
Figure 5-1 Analog Output Connector Key
M102E OPERATING INSTRUCTIONS
5.1.2. Setting the M102E Gas Measurement Mode
5.2. SETUP - DIAG Using the Diagnostics Functions
5.2.1. M102E Analog I/O Configuration
Table 5-1 M102E gas Measurement Modes
5.2.2. M102E Test Channel Output
5.3. SETUP - COMM Setting Up the M102E’s Communication Ports
5.3.1. M102E ID Code
5.3.2. M102E Ethernet Host Name
5.4.1. Control Inputs
5.4. Remote Operation of the Analyzer
CONTROL IN
ZERO
5 VDC Power Supply
5.4.2. Using the M102E with a Hessen Protocol Network
5.4.2.1. M102E Hessen Protocol Gas ID List
SPAN
Table 5-6 Default Hessen Status Bit Assignments
5.4.2.2. Setting Hessen Protocol Status Flags
6.1. Basic M501-TRS Controls
6. M501-TRS OPERATING INSTRUCTIONS
DO NOT OPERATE WITHOUT THE COVER OF THE M501TS CONVERTER INSTALLED
Teledyne Instruments customer service
Table 6-1 M501-TRS Temperature Controls and Definitions
6.2. To Display The Current Temperature
DO NOT SET THE TEMPERATURE HIGHER THAN 1050OC
6.3. To Manually Adjust the Converter Oven Temperature
6.4. Autotune the Temperature Controller
6.4.1. Initiating the Autotune Process
has reached a stable, constant temperature
6.5. M501TRS Alarm Relay Adjustment
6.4.2. Aborting the Autotune Process
necessary to repeat the autotune procedure
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USER NOTES
7. CALIBRATION PROCEDURES
7.1. M102E Calibration
7.2. M501-TRS Calibration
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INSTRUMENT MAINTENANCE
8. INSTRUMENT MAINTENANCE
8.1. Additional and Updated Maintenance Procedures
8.1.1.1. Predicting When the SO2 Scrubber Should Be Replaced
8.1.1. Maintaining the SO2 Scrubber
8.1.1.3. Changing the SO2 Scrubber Material
8.1.1.2. Checking the Function of the SO2 Scrubber
Page
9.1. Measurement Principle
9. THEORY OF OPERATION
9.1.1. TRS Conversion
9.1.2. SO2 Ultraviolet Fluorescence
SO2 * ⎯⎯→ SO2 + hv330nm
SO2 + hv214nm ⎯⎯Ia⎯→ SO2
Ia = I0 1 − exp− axSO2
Figure 9-1 UV Absorption in the M102E Reaction Cell
F = kSO2
kSO2 * ⎯⎯F⎯→ SO2 + hv330nm
Equation9-6
9.3. Pneumatic Operation
9.2. The UV Light Path
9.2.1. UV Lamp Shutter & PMT Offset
9.3.1. Sample gas Flow
9.4. Electronic Operation
PMT HOUSING
9.4.1. Sensor Module
SAMPLE CHAMBERUV Lamp
9.4.1.2. Sample Chamber Heating Circuit
9.4.1.1. Sample Chamber
Sample Air Housing Outlet O-Ring O-Ring Seal Seal
Sample Air
9.4.2. M501-TRS electronics
9.4.2.1. Thermal Switch
HEATER
P-I-D CONTROLLER
9.4.2.2. Temperature Alarms and Alarm Output
10.1.1. Fault Diagnosis with Warning Messages
10. TROUBLESHOOTING & REPAIR
10.1.1.2. M501-TRS Error Codes
10.1.1.1. M102E Warning Messages
10.1.2. Fault Diagnosis with Test Functions
Table 10-2 Test Functions - Possible Causes for Out-Of-Range Values
functioning
10.3. Other Performance Problems
10.2. M501-TRS Trouble shooting
10.2.1. TRS Converter Not Heating
10.3.1. Excessive noise
10.4. Subsystem Checkout
10.4.1. Checking the Efficiency of the M501-TRS SO2 Scrubber
10.4.2. Checking the Efficiency of the M501-TRS TRS Æ SO2 Converter
10.5.1. UV Lamp Adjustment and/or Replacement
10.5. Additional Repair Procedures
ALWAYS wear UV-Protective, Safety Glasses when working with the UV
10.5.1.1. Adjusting the UV Lamp Peaking the Lamp
Lamp Assembly
Always grasp the main body of the lamp
Figure 10-1 Shutter Assembly - Exploded View
10.5.1.2. Replacing the UV Lamp
Figure 10-2 Disassembling the Shutter Assembly
10.5.2. Replacing the UV filter/lens
Figure 10-3 PMT Assembly - Exploded View
10.5.3. Replacing the PMT, HVPS or TEC
3. Remove the reaction cell assembly
10.5.4. M102E PMT Hardware Calibration FACTORY CAL
Figure 10-4 Pre-Amplifier Board Layout
6. Locate the Preamp board see Figure
If a reporting range other than 500 ppb is used in this procedure
10.5.5. Replacing the TRS Converter Heating Tube
Adjust the PMT until NORM PMT equals 1280 mV ± 10 mV
NORM PMT value of twice the ppb value of the span gas EXAMPLE
The ceramic bobbins at each end of the heater assembly are fragile
10.6. Manually Programming the M501-TRS Temperature Controller
Be Careful
element off
115V/60Hz with a set value of 1000C
10.6.1. Temperature Controller Primary Menu Parameters
Table 10-3 - Temperature Controller - Primary Parameter Settings
Table 10-4 - Temperature Controller - Primary Parameter Settings
10.7. Technical Assistance
User Notes
APPENDIX A-2 Model 102E Setup Variables Available Via Serial I/O
APPENDIX A - Version Specific Software Documentation
APPENDIX A-4 Model 102E Signal I/O Definitions
M102E/M501 TRS APPENDIX A - Version Specific Software Documentation
ENTER SETUP PASS
SETUP
APPENDIX A-1 M102E Software Menu Trees, Revision A.2
APPENDIX A-1 M102E Software Menu Trees, Revision A.2 SAMPLE
TEST
SAMPLE
MSG 1,2
CLR 1,3
ACAL1
SO2, 111, REPORTED
TR2, 112, REPORTED
SAMPLE ENTER SETUP PASS
Figure A-4 Secondary Setup Menu DIAG
DIAG
Deleted Setup Variables for M102E Software Revision A.2
APPENDIX A-2 Setup Variables For Serial I/O, Revision A.2
Table A-2
MEASUREMODE
APPENDIX A-3 Warnings and Test Functions, Revision A.2
setting of STABILFREQ and STABILSAMPLES
Table A-4 Warning Messages deleted from M102 Software Revision A.2
Table A-6 Test Functions Deleted from M102 Software Revision A.2
APPENDIX A-4 M102E Signal I/O Definitions, Revision A.2
APPENDIX A-4 M102E Signal I/O Definitions, Revision A.2M102E/M501 TRS
Rear board primary MUX analog inputs
Trigger Event
APPENDIX A-5 M102E iDAS Functions, Revision A.2
CTEMPW
Function
APPENDIX A-5 M102E iDAS Functions, Revision A.2
A-10
APPENDIX B - M102E Spare Parts List
APPENDIX B - M102E Spare Parts List
Table B-1 M102E Spare Parts List
M101E Manual - P/N 04740120 Rev A
M102E/M501 TRS
M102E/M501 TRS
Warranty/Repair Questionnaire Model 102E
TELEDYNE
INSTRUMENTS
M102E/M501 TRS
APPENDIX D - ELECTRONIC SCHEMATICS
APPENDIX D - ELECTRONIC SCHEMATICS
Table D-1 List of Included Electronic Schematics
Addendum to M101E Manual - P/N 04740 Rev A
User Notes
APPENDIX D - ELECTRONIC SCHEMATICS
M102E/M501 TRS
05518 Rev A