Replacing the PMT, HVPS or TEC, M102E/M501 TRS | Teledyne manual

10.5.3. Replacing the PMT, HVPS or TEC

M102E/M501 TRS

TROUBLESHOOTING & REPAIR

(Addendum to M101E Manual - P/N 04740 Rev A)

5.Carefully remove the UV filter.

6.Install the UV filter. Handle carefully and never touch the filter’s surface. The UV filter’s wider ( ring ) side should be facing out. Install the UV filter retainer and tighten screws.

7.Install the shutter cover and minifit connector. Tighten 4 screws.

8.Re-plug J4 connector into the motherboard.

10.5.3. Replacing the PMT, HVPS or TEC

PMT Housing End Plate

This is the entry to the PMT Exchange

PMT Output
Connector	PMT Preamp PCA

PMT Power Supply	High voltage Power Supply
& Aux. Signal	(HVPS)
Connector
	PMT
	O-Test LED

PMT Cold Block

Insulation Gasket

PMT Temperature	Light from Reaction
PMT Temperature	Chamber shines
Sensor	through hole in side
	of Cold Block
	Thermo-Electric Cooler
	(TEC)
	PMT Heat Exchange Fins
	TEC Driver PCA

Cooling Fan

Housing

Connector to PMT

Pre Amp PCA

12V Power

Connector

Figure 10-3: PMT Assembly - Exploded View

The PMT should last for the lifetime of the analyzer. However, in some cases, the high voltage power supply (HVPS) or the thermo-electric cooler (TEC) may fail. To replace the PMT, the HVPS or the TEC:

1.Power down the analyzer, disconnect the power cord, remove the cover and disconnect all pneumatic and electrical connections from the sensor assembly.

2.Remove the entire sensor module assembly from the.

05514 Rev A1

59

Image 65

Teledyne manual Replacing the PMT, HVPS or TEC, M102E/M501 TRS, Troubleshooting & Repair, 3 PMT Assembly - Exploded View

Contents

MODEL 501 TRS THERMAL CONVERTER MODEL 102E TOTAL REDUCED SULFUR ANALYZERADDENDUM TO MODEL 101E OPERATORS MANUAL withPage M102E/M501 TRS TABLE OF CONTENTS05514 Rev A1 Addendum to M101E Manual - P/N 04740 Rev A 8. INSTRUMENT MAINTENANCE LIST OF APPENDICES10. TROUBLESHOOTING & REPAIR 9. THEORY OF OPERATION PREFACE LIST OF FIGURESLIST OF TABLES Page corner of the display any time the instrument is in SETUP mode 1. PREFACE 1.1. Reference Numbering convention User Notes 2.1. Specifications 2. SPECIFICATIONS, APPROVALS AND WARRANTY2.1.1. M501-TRS Specifications 2.2. EPA Equivalency Designation 2.3. CE Mark Compliance 3.1. Unpacking the M102E 3. GETTING STARTED3.2. Unpacking the M501-TRS Never disconnect electronic circuit boards, wiring harnesses or the maximum operating temperature specification for the M102E 40C 3.2.1. M501-TRS Ventilation Clearancethat the rack/enclosure itself is adequately ventilated Figure 3-2 M501-TRS Internal Layout 3.3. Internal LayoutsFigure 3-1 M102E Internal Layout Table 3-1 TRS - SO2 Switching Valve Operating Modes 3.4. Internal Pneumatic Flow of the M102E & the M501-TRSM102E INSTRUMENT CHASSIS M501 Alarm Output 3.5. Rear Panel Layout for the M102E & M501-TRSFigure 3-4 M102E Rear Panel Layout 5 Amp 3.6.1. Electrical Connections 3.6. Initial Setup3.6.1.1. M102E Analog Output Connections Figure 3-6 Analog Output Connector 3.6.2. Pneumatic Connections 3.6.1.2. M501-TRS Alarm Output ConnectionsM102E PNEMATIC CONNECTERS M501-TRS PNEMATIC CONNECTERS 102E MODEL SPAN GAS The exhaust from the instrument needs to be vented outside the ZERO AIR 3.6.2.1. Connections with Internal Valve Options Installed VENT if input is pressurized Gas Dilution CalibratorVENT Valve Option Option 3.7.1. Startup / Warm Up of the M102E 3.7. Initial Operation3.7.2. Functional Check of the M102E Possible Warning Messages at Start-Up 3.7.3. Startup / Warm Up of the M501-TRS High Alarm LED Low Alarm LEDProcess Variable Display area 3.8. Initial Calibration Page 4.1. Rack Mount Kits Options 20a, 20b, 21, 22 4. OPTIONAL HARDWARE AND SOFTWARE4.2. Calibration Valves Options OPTIONAL HARDWARE AND SOFTWARE Zero/Span Valve Operating States Table 4-2 IZS Valve Operating States M102E INSTRUMENT CHASSIS 4.3.2. Addendum on CD Part number 4.3. Additional Manuals4.3.1. Printed Manuals P/N 5. M102E OPERATING INSTRUCTIONS 5.1.1. M102E Analog Output SignalsFigure 5-1 Analog Output Connector Key M102E OPERATING INSTRUCTIONS 5.1.2. Setting the M102E Gas Measurement Mode 5.2. SETUP - DIAG Using the Diagnostics Functions5.2.1. M102E Analog I/O Configuration Table 5-1 M102E gas Measurement Modes 5.2.2. M102E Test Channel Output 5.3. SETUP - COMM Setting Up the M102E’s Communication Ports5.3.1. M102E ID Code 5.3.2. M102E Ethernet Host Name 5.4.1. Control Inputs 5.4. Remote Operation of the AnalyzerCONTROL IN ZERO 5 VDC Power Supply 5.4.2. Using the M102E with a Hessen Protocol Network5.4.2.1. M102E Hessen Protocol Gas ID List SPAN Table 5-6 Default Hessen Status Bit Assignments 5.4.2.2. Setting Hessen Protocol Status Flags 6.1. Basic M501-TRS Controls 6. M501-TRS OPERATING INSTRUCTIONSDO NOT OPERATE WITHOUT THE COVER OF THE M501TS CONVERTER INSTALLED Teledyne Instruments customer service Table 6-1 M501-TRS Temperature Controls and Definitions 6.2. To Display The Current Temperature DO NOT SET THE TEMPERATURE HIGHER THAN 1050OC 6.3. To Manually Adjust the Converter Oven Temperature has reached a stable, constant temperature 6.4. Autotune the Temperature Controller6.4.1. Initiating the Autotune Process necessary to repeat the autotune procedure 6.5. M501TRS Alarm Relay Adjustment6.4.2. Aborting the Autotune Process Page USER NOTES 7. CALIBRATION PROCEDURES7.1. M102E Calibration 7.2. M501-TRS CalibrationPage INSTRUMENT MAINTENANCE 8. INSTRUMENT MAINTENANCE 8.1.1. Maintaining the SO2 Scrubber 8.1. Additional and Updated Maintenance Procedures8.1.1.1. Predicting When the SO2 Scrubber Should Be Replaced 8.1.1.3. Changing the SO2 Scrubber Material 8.1.1.2. Checking the Function of the SO2 ScrubberPage 9.1. Measurement Principle 9. THEORY OF OPERATION9.1.1. TRS Conversion 9.1.2. SO2 Ultraviolet Fluorescence SO2 * ⎯⎯→ SO2 + hv330nm SO2 + hv214nm ⎯⎯Ia⎯→ SO2Ia = I0 1 − exp− axSO2 Figure 9-1 UV Absorption in the M102E Reaction Cell Equation9-6 F = kSO2kSO2 * ⎯⎯F⎯→ SO2 + hv330nm 9.3. Pneumatic Operation 9.2. The UV Light Path9.2.1. UV Lamp Shutter & PMT Offset 9.3.1. Sample gas Flow 9.4. Electronic Operation PMT HOUSING9.4.1. Sensor Module SAMPLE CHAMBERUV Lamp 9.4.1.2. Sample Chamber Heating Circuit 9.4.1.1. Sample ChamberSample Air Housing Outlet O-Ring O-Ring Seal Seal Sample Air 9.4.2. M501-TRS electronics 9.4.2.1. Thermal SwitchHEATER P-I-D CONTROLLER 9.4.2.2. Temperature Alarms and Alarm Output 10.1.1. Fault Diagnosis with Warning Messages 10. TROUBLESHOOTING & REPAIR10.1.1.2. M501-TRS Error Codes 10.1.1.1. M102E Warning Messages functioning 10.1.2. Fault Diagnosis with Test FunctionsTable 10-2 Test Functions - Possible Causes for Out-Of-Range Values 10.3. Other Performance Problems 10.2. M501-TRS Trouble shooting10.2.1. TRS Converter Not Heating 10.3.1. Excessive noise 10.4.2. Checking the Efficiency of the M501-TRS TRS Æ SO2 Converter 10.4. Subsystem Checkout10.4.1. Checking the Efficiency of the M501-TRS SO2 Scrubber 10.5.1. UV Lamp Adjustment and/or Replacement 10.5. Additional Repair Procedures ALWAYS wear UV-Protective, Safety Glasses when working with the UV 10.5.1.1. Adjusting the UV Lamp Peaking the LampLamp Assembly Always grasp the main body of the lamp Figure 10-1 Shutter Assembly - Exploded View 10.5.1.2. Replacing the UV Lamp Figure 10-2 Disassembling the Shutter Assembly 10.5.2. Replacing the UV filter/lens Figure 10-3 PMT Assembly - Exploded View 10.5.3. Replacing the PMT, HVPS or TEC 3. Remove the reaction cell assembly 10.5.4. M102E PMT Hardware Calibration FACTORY CAL Figure 10-4 Pre-Amplifier Board Layout 6. Locate the Preamp board see Figure If a reporting range other than 500 ppb is used in this procedure 10.5.5. Replacing the TRS Converter Heating TubeAdjust the PMT until NORM PMT equals 1280 mV ± 10 mV NORM PMT value of twice the ppb value of the span gas EXAMPLE The ceramic bobbins at each end of the heater assembly are fragile 10.6. Manually Programming the M501-TRS Temperature ControllerBe Careful element off 115V/60Hz with a set value of 1000C 10.6.1. Temperature Controller Primary Menu Parameters Table 10-3 - Temperature Controller - Primary Parameter Settings Table 10-4 - Temperature Controller - Primary Parameter Settings 10.7. Technical Assistance User Notes APPENDIX A-2 Model 102E Setup Variables Available Via Serial I/O APPENDIX A - Version Specific Software DocumentationAPPENDIX A-4 Model 102E Signal I/O Definitions M102E/M501 TRS APPENDIX A - Version Specific Software Documentation ENTER SETUP PASS SETUPAPPENDIX A-1 M102E Software Menu Trees, Revision A.2 APPENDIX A-1 M102E Software Menu Trees, Revision A.2 SAMPLE TEST SAMPLEMSG 1,2 CLR 1,3 TR2, 112, REPORTED ACAL1SO2, 111, REPORTED DIAG SAMPLE ENTER SETUP PASSFigure A-4 Secondary Setup Menu DIAG Deleted Setup Variables for M102E Software Revision A.2 APPENDIX A-2 Setup Variables For Serial I/O, Revision A.2Table A-2 MEASUREMODE APPENDIX A-3 Warnings and Test Functions, Revision A.2 setting of STABILFREQ and STABILSAMPLESTable A-4 Warning Messages deleted from M102 Software Revision A.2 Table A-6 Test Functions Deleted from M102 Software Revision A.2 Rear board primary MUX analog inputs APPENDIX A-4 M102E Signal I/O Definitions, Revision A.2APPENDIX A-4 M102E Signal I/O Definitions, Revision A.2M102E/M501 TRS Trigger Event APPENDIX A-5 M102E iDAS Functions, Revision A.2CTEMPW Function APPENDIX A-5 M102E iDAS Functions, Revision A.2 A-10 APPENDIX B - M102E Spare Parts List APPENDIX B - M102E Spare Parts ListTable B-1 M102E Spare Parts List M101E Manual - P/N 04740120 Rev A M102E/M501 TRS M102E/M501 TRS Warranty/Repair Questionnaire Model 102ETELEDYNE INSTRUMENTS M102E/M501 TRS APPENDIX D - ELECTRONIC SCHEMATICS APPENDIX D - ELECTRONIC SCHEMATICSTable D-1 List of Included Electronic Schematics Addendum to M101E Manual - P/N 04740 Rev A User Notes APPENDIX D - ELECTRONIC SCHEMATICSM102E/M501 TRS 05518 Rev A