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Teledyne manual User Notes, M102E/M501 TRS, Troubleshooting & Repair, Rev A1

Models: 102E

1 90

Page 74

TROUBLESHOOTING & REPAIR	M102E/M501 TRS
	(Addendum to M101E Manual - P/N 04740 Rev A)

User Notes:

68	05514 Rev A1

Page 74

Image 74

Teledyne manual User Notes, M102E/M501 TRS, Troubleshooting & Repair, Rev A1, Addendum to M101E Manual - P/N 04740 Rev A

Contents

ADDENDUM TO MODEL 101E OPERATORS MANUAL MODEL 102E TOTAL REDUCED SULFUR ANALYZERMODEL 501 TRS THERMAL CONVERTER withPage 05514 Rev A1 TABLE OF CONTENTSM102E/M501 TRS Addendum to M101E Manual - P/N 04740 Rev A10. TROUBLESHOOTING & REPAIR LIST OF APPENDICES8. INSTRUMENT MAINTENANCE M102E/M501 TRSM102E/M501 TRS LIST OF FIGURESLIST OF TABLES PREFACEPage M102E/M501 TRS 1. PREFACEcorner of the display any time the instrument is in SETUP mode PREFACEM102E/M501 TRS User Notes1.1. Reference Numbering convention PREFACE2.1.1. M501-TRS Specifications 2. SPECIFICATIONS, APPROVALS AND WARRANTY2.1. Specifications 2.2. EPA Equivalency DesignationUser Notes 2.3. CE Mark ComplianceSPECIFICATIONS, APPROVALS AND WARRANTY M102E/M501 TRS3.2. Unpacking the M501-TRS 3. GETTING STARTED3.1. Unpacking the M102E Never disconnect electronic circuit boards, wiring harnesses orM102E/M501 TRS 3.2.1. M501-TRS Ventilation Clearancethe maximum operating temperature specification for the M102E 40C GETTING STARTEDGETTING STARTED 3.3. Internal LayoutsM102E/M501 TRS Figure 3-1 M102E Internal LayoutM102E/M501 TRS 3.4. Internal Pneumatic Flow of the M102E & the M501-TRSTable 3-1 TRS - SO2 Switching Valve Operating Modes GETTING STARTEDM102E/M501 TRS 3.5. Rear Panel Layout for the M102E & M501-TRSAlarm Output GETTING STARTED3.6.1.1. M102E Analog Output Connections 3.6. Initial Setup3.6.1. Electrical Connections Figure 3-6 Analog Output ConnectorM102E PNEMATIC CONNECTERS 3.6.1.2. M501-TRS Alarm Output Connections3.6.2. Pneumatic Connections M501-TRS PNEMATIC CONNECTERSMODEL MODEL102E 102EThe exhaust from the instrument needs to be vented outside the M102E/M501 TRSGETTING STARTED SPAN GASGETTING STARTED 3.6.2.1. Connections with Internal Valve Options InstalledM102E/M501 TRS ZERO AIRM102E/M501 TRS MODEL102E GETTING STARTEDMODEL MODEL102E 102E3.7.2. Functional Check of the M102E 3.7. Initial Operation3.7.1. Startup / Warm Up of the M102E M102E/M501 TRSFigure 3-12 M501-TRS Temperature Controller Startup High Alarm LED Low Alarm LED3.7.3. Startup / Warm Up of the M501-TRS M102E/M501 TRSM102E/M501 TRS 3.8. Initial CalibrationUser Notes GETTING STARTEDPage 4.2. Calibration Valves Options 4. OPTIONAL HARDWARE AND SOFTWARE4.1. Rack Mount Kits Options 20a, 20b, 21, 22 M102E/M501 TRSM102E INSTRUMENT CHASSIS M102E/M501 TRSOPTIONAL HARDWARE AND SOFTWARE Zero/Span Valve Operating StatesM102E INSTRUMENT CHASSIS M102E/M501 TRSOPTIONAL HARDWARE AND SOFTWARE Table 4-2 IZS Valve Operating States4.3.2. Addendum on CD Part number 4.3. Additional Manuals4.3.1. Printed Manuals P/N User NotesFigure 5-1 Analog Output Connector Key 5.1.1. M102E Analog Output Signals5. M102E OPERATING INSTRUCTIONS M102E/M501 TRS5.2.1. M102E Analog I/O Configuration 5.2. SETUP - DIAG Using the Diagnostics Functions5.1.2. Setting the M102E Gas Measurement Mode M102E/M501 TRS5.3.1. M102E ID Code 5.3. SETUP - COMM Setting Up the M102E’s Communication Ports5.2.2. M102E Test Channel Output 5.3.2. M102E Ethernet Host NameCONTROL IN 5.4. Remote Operation of the Analyzer5.4.1. Control Inputs ZERO5.4.2.1. M102E Hessen Protocol Gas ID List 5.4.2. Using the M102E with a Hessen Protocol Network5 VDC Power Supply SPANUser Notes 5.4.2.2. Setting Hessen Protocol Status FlagsTable 5-6 Default Hessen Status Bit Assignments M102E/M501 TRSDO NOT OPERATE WITHOUT THE COVER OF THE M501TS CONVERTER INSTALLED 6. M501-TRS OPERATING INSTRUCTIONS6.1. Basic M501-TRS Controls OVEN TEMPERATURE WILL NOT REGULATE PROPERLY WITHOUT THEM102E/M501 TRS 6.2. To Display The Current TemperatureTable 6-1 M501-TRS Temperature Controls and Definitions M501-TRS OPERATING INSTRUCTIONSM102E/M501 TRS 6.3. To Manually Adjust the Converter Oven TemperatureDO NOT SET THE TEMPERATURE HIGHER THAN 1050OC M501-TRS OPERATING INSTRUCTIONShas reached a stable, constant temperature 6.4. Autotune the Temperature Controller6.4.1. Initiating the Autotune Process M102E/M501 TRSnecessary to repeat the autotune procedure 6.5. M501TRS Alarm Relay Adjustment6.4.2. Aborting the Autotune Process M102E/M501 TRSPage 7.1. M102E Calibration 7. CALIBRATION PROCEDURESUSER NOTES 7.2. M501-TRS CalibrationPage M102E/M501 TRS 8. INSTRUMENT MAINTENANCEINSTRUMENT MAINTENANCE 05514 Rev A18.1.1. Maintaining the SO2 Scrubber 8.1. Additional and Updated Maintenance Procedures8.1.1.1. Predicting When the SO2 Scrubber Should Be Replaced INSTRUMENT MAINTENANCEINSTRUMENT MAINTENANCE 8.1.1.2. Checking the Function of the SO2 Scrubber8.1.1.3. Changing the SO2 Scrubber Material User NotesPage 9.1.1. TRS Conversion 9. THEORY OF OPERATION9.1. Measurement Principle 9.1.2. SO2 Ultraviolet FluorescenceIa = I0 1 − exp− axSO2 SO2 + hv214nm ⎯⎯Ia⎯→ SO2SO2 * ⎯⎯→ SO2 + hv330nm M102E/M501 TRSkSO2 * ⎯⎯F⎯→ SO2 + hv330nm F = kSO2M102E/M501 TRS THEORY OF OPERATION9.2.1. UV Lamp Shutter & PMT Offset 9.2. The UV Light Path9.3. Pneumatic Operation 9.3.1. Sample gas Flow9.4.1. Sensor Module PMT HOUSING9.4. Electronic Operation SAMPLE CHAMBERUV LampSample Air Housing Outlet O-Ring O-Ring Seal Seal 9.4.1.1. Sample Chamber9.4.1.2. Sample Chamber Heating Circuit M102E/M501 TRSHEATER 9.4.2.1. Thermal Switch9.4.2. M501-TRS electronics P-I-D CONTROLLERM102E/M501 TRS 9.4.2.2. Temperature Alarms and Alarm OutputUser Notes THEORY OF OPERATION10.1.1.2. M501-TRS Error Codes 10. TROUBLESHOOTING & REPAIR10.1.1. Fault Diagnosis with Warning Messages 10.1.1.1. M102E Warning MessagesM102E/M501 TRS 10.1.2. Fault Diagnosis with Test FunctionsTROUBLESHOOTING & REPAIR Table 10-2 Test Functions - Possible Causes for Out-Of-Range Values10.2.1. TRS Converter Not Heating 10.2. M501-TRS Trouble shooting10.3. Other Performance Problems 10.3.1. Excessive noise10.4.2. Checking the Efficiency of the M501-TRS TRS Æ SO2 Converter 10.4. Subsystem Checkout10.4.1. Checking the Efficiency of the M501-TRS SO2 Scrubber TROUBLESHOOTING & REPAIRTROUBLESHOOTING & REPAIR 10.5. Additional Repair Procedures10.5.1. UV Lamp Adjustment and/or Replacement M102E/M501 TRSALWAYS wear UV-Protective, Safety Glasses when working with the UV 10.5.1.1. Adjusting the UV Lamp Peaking the LampTROUBLESHOOTING & REPAIR Lamp AssemblyFigure 10-1 Shutter Assembly - Exploded View 10.5.1.2. Replacing the UV LampTROUBLESHOOTING & REPAIR M102E/M501 TRSFigure 10-2 Disassembling the Shutter Assembly 10.5.2. Replacing the UV filter/lensTROUBLESHOOTING & REPAIR M102E/M501 TRSFigure 10-3 PMT Assembly - Exploded View 10.5.3. Replacing the PMT, HVPS or TECTROUBLESHOOTING & REPAIR M102E/M501 TRSM102E/M501 TRS TROUBLESHOOTING & REPAIR3. Remove the reaction cell assembly 05514 Rev A1M102E/M501 TRS 10.5.4. M102E PMT Hardware Calibration FACTORY CALTROUBLESHOOTING & REPAIR 05514 Rev A16. Locate the Preamp board see Figure TROUBLESHOOTING & REPAIRM102E/M501 TRS Figure 10-4 Pre-Amplifier Board LayoutIf a reporting range other than 500 ppb is used in this procedure 10.5.5. Replacing the TRS Converter Heating TubeTROUBLESHOOTING & REPAIR Adjust the PMT until NORM PMT equals 1280 mV ± 10 mVThe ceramic bobbins at each end of the heater assembly are fragile 10.6. Manually Programming the M501-TRS Temperature ControllerTROUBLESHOOTING & REPAIR altered, except for temperature set pointM102E/M501 TRS 10.6.1. Temperature Controller Primary Menu ParametersTROUBLESHOOTING & REPAIR 115V/60Hz with a set value of 1000CM102E/M501 TRS TROUBLESHOOTING & REPAIRTable 10-3 - Temperature Controller - Primary Parameter Settings 05514 Rev A1Table 10-4 - Temperature Controller - Primary Parameter Settings 10.7. Technical AssistanceTROUBLESHOOTING & REPAIR M102E/M501 TRSM102E/M501 TRS TROUBLESHOOTING & REPAIRUser Notes 05514 Rev A1APPENDIX A-4 Model 102E Signal I/O Definitions APPENDIX A - Version Specific Software DocumentationAPPENDIX A-2 Model 102E Setup Variables Available Via Serial I/O M102E/M501 TRS APPENDIX A - Version Specific Software DocumentationAPPENDIX A-1 M102E Software Menu Trees, Revision A.2 SETUPENTER SETUP PASS APPENDIX A-1 M102E Software Menu Trees, Revision A.2 SAMPLEMSG 1,2 SAMPLETEST CLR 1,3TR2, 112, REPORTED ACAL1SO2, 111, REPORTED APPENDIX A-1 M102E Software Menu Trees, Revision A.2 SAMPLE ENTER SETUP PASSFigure A-4 Secondary Setup Menu DIAG DIAGTable A-2 APPENDIX A-2 Setup Variables For Serial I/O, Revision A.2Deleted Setup Variables for M102E Software Revision A.2 05515 Rev A.2APPENDIX A-3 Warnings and Test Functions, Revision A.2 setting of STABILFREQ and STABILSAMPLESM102E/M501 TRS Table A-4 Warning Messages deleted from M102 Software Revision A.2Rear board primary MUX analog inputs APPENDIX A-4 M102E Signal I/O Definitions, Revision A.2APPENDIX A-4 M102E Signal I/O Definitions, Revision A.2M102E/M501 TRS 05515 Rev A.2APPENDIX A-5 M102E iDAS Functions, Revision A.2 User NotesM102E/M501 TRS 05515 Rev A.205515 Rev A.2 M102E/M501 TRSA-10 APPENDIX A-5 M102E iDAS Functions, Revision A.2Table B-1 M102E Spare Parts List APPENDIX B - M102E Spare Parts ListAPPENDIX B - M102E Spare Parts List M102E/M501 TRS05516 Rev A APPENDIX B - M102E Spare Parts ListM102E/M501 TRS Addendum to M101E Manual - P/N 04740 Rev ATELEDYNE Warranty/Repair Questionnaire Model 102EM102E/M501 TRS INSTRUMENTSTELEDYNE Warranty/Repair Questionnaire Model 102EM102E/M501 TRS INSTRUMENTSTable D-1 List of Included Electronic Schematics APPENDIX D - ELECTRONIC SCHEMATICSAPPENDIX D - ELECTRONIC SCHEMATICS USER NOTESM102E/M501 TRS APPENDIX D - ELECTRONIC SCHEMATICSUser Notes 05518 Rev A